PERLITE-BASED CEMENTITIOUS MATERIALS, CONCRETE, AND RELATED TECHNIQUES

    公开(公告)号:US20240228375A1

    公开(公告)日:2024-07-11

    申请号:US18577738

    申请日:2022-02-15

    申请人: VHSC, LTD.

    摘要: Treated perlite-based cementitious materials, concrete, and related techniques are disclosed. In accordance with some embodiments, a treated perlite-based cementitious material may be produced by intergrinding raw perlite ore, polyvinyl alcohol (PVA) powder, a polycarboxy late material, and (optionally) at least one of calcium sulfate (CaSO4) and calcium sulfite (CaSO3). In accordance with some embodiments, expanded perlite wastes and/or expanded perlite also may be included in the cementitious material. In accordance with some embodiments, raw perlite ore, expanded perlite wastes, and expanded perlite may be combined in providing a cementitious material. In at least some cases, the cementitious material may be provided as an all-in-one powder blend. In accordance with some embodiments, concrete may be produced by mixing the cementitious material with ordinary Portland cement (OPC), sand, rock, and water.

    CO2 SOLIDIFIED FIBER CEMENT BOARD AND ITS PREPARATION METHOD

    公开(公告)号:US20230101697A1

    公开(公告)日:2023-03-30

    申请号:US17888536

    申请日:2022-08-16

    摘要: Disclosed is a CO2 solidified fiber cement board and its preparation method. The matrix composition of the fiber cement board prepared in this disclosure is calcium carbonate, which has high compactness, and the crystal form of calcium carbonate is adjusted by adding shell powder to improve the toughness of the matrix, so that the fiber cement board has excellent mechanics and durability performance. In addition, the preparation process does not require high temperature maintenance, and has the characteristics of normal temperature preparation, which creates conditions for the introduction of organic synthetic fibers, so that the organic synthetic fibers can further improve the brittleness of cement fiberboard. While reducing energy consumption, the preparation process can also effectively solve the problem that excessive pressure is easily generated in the fiberboard under high temperature conditions in the existing high-temperature and high-pressure curing process.

    METHOD FOR MANUFACTURING BUILDING MATERIAL

    公开(公告)号:US20230043291A1

    公开(公告)日:2023-02-09

    申请号:US17959498

    申请日:2022-10-04

    摘要: [Object] To provide a building material having excellent durability.
    [Solution] A building material has a convex part formed on a surface thereof, the convex part including a first lateral surface part and a second lateral surface part corresponding to the first lateral surface part. The building material is formed from a mixture containing a hydraulic material, an admixture, and a plant-based reinforcing material, and the plant-based reinforcing material at least in the convex part is distributed in the mixture with the hydraulic material and the admixture attached to the plant-based reinforcing material. A distribution of the plant-based reinforcing material in the first lateral surface part and a distribution of the plant-based reinforcing material in the second lateral surface part are substantially the same. Desirably, the convex part includes a first edge part that is an edge part of the first lateral surface part and a second edge part that is an edge part of the second lateral surface part and that corresponds to the first edge part, and a distribution of holes formed in the first edge part and a distribution of holes formed in the second edge part are substantially the same.

    Inorganic pelletized perlitic lightweight granules and their preparation method and application

    公开(公告)号:US20230042195A1

    公开(公告)日:2023-02-09

    申请号:US17864987

    申请日:2022-07-14

    IPC分类号: C04B14/18 C04B20/10 C04B20/00

    摘要: The present invention discloses inorganic pelletized perlitic lightweight granules and a preparation process and use thereof. The present invention develops through encapsulation technology a novel type of lightweight particles, namely, inorganic pelletized perlitic lightweight granules comprising expanded perlite as a core material and a cementitious material as a shell material, forming a core-shell structure in which a perlite core is encapsulated in a cementitious shell. The cementitious material including cement and fly ash is coated onto the surface of expanded perlite particles through an encapsulation process by a pelletizer under controlled water spraying. The resulting inorganic pelletized perlitic lightweight granules are lower in cost and easier to produce, and have better fire resistance, higher crushing strength, and better compatibility with concrete. The inorganic pelletized perlitic lightweight granules can overcome the problems of conventional lightweight concrete, such as high water absorption and inconsistent performance.