摘要:
An ejector pin of an injection mold includes a sleeve, a valve structure, and a biasing member. The sleeve has a passage hole and an enlarged hollow portion, which communicate with each other via a stepped portion engaged therebetween. The valve structure has a valve portion and a collar portion, which are disposed in the sleeve. The collar portion of the valve structure is biased by the biasing member such as a spring and stopped by the stepped portion. Gaps interposed between the valve structure and the sleeve serve as a gas passageway through which gas in a molding cavity is exhausted by a vacuum pump.
摘要:
The present invention is directed to an apparatus and method for venting trapped air and gasses in a mold. The mold and method comprise or use at least one pin formed from multiple pin sections. When assembled, the pin sections provide space on the interior of the pin through which trapped air and gasses can escape from the mold. The present invention may also be used to assist in ejecting an object from the mold. The pins can have circular or non-circular cross-sections and also may have dimple-forming projections to conform to a golf ball dimple pattern.
摘要:
A method of forming ablative insulation coatings on aerospace structures and articles produced thereby. The method includes forming a mold having a cavity configured to complementarily receive at least a portion of the structure and directly molding the ablative coating to a surface of the structure by introducing a prepared ablative mixture, such as an epoxy resin, into the mold. The process may desirably include curing at atmospheric pressures to reduce the expense and equipment required in carrying out the process. The method of applying the ablative coating further includes features such as varying the thickness of the ablative coating from one portion of the component to another. Control of the thickness may be effected through use of spacers embedded into the ablative coating and formed of the same or similar material previously cured prior to placement in the mold.
摘要:
Specifications of a flip chip package and mold compound for a package are provided to a mold flow simulator and locations of void formation in the package during molding, identified. Subsequently, a substrate (124) for the package is designed with vias (206) at the locations of void formation. During molding, air pockets at the locations of void formation escape through the vias (206) and vents (116) in the lower cavity bar (110), as mold compound flows between the die and the substrate (124) and forces the air out. In addition, the lower cavity bar (110) has a down set central location (114), which allows air to pass from the vias (206) to the vents (116). In addition, as the diameter of a via (206) is between 20-30 microns, more area on the lower surface of the substrate (124) is available for terminals arranged in an array.
摘要:
To form a disk substrate 42 having a no information area at low cost and without failure, a mold 12 is provided for forming a disk substrate 42 having a no information area 44. A cavity 32 of the mold 12 has a surface 50 corresponding to the no information area 44 and made of a mirror-surfaced plate 22. A cylindrical member (sleeve 35) is inserted in an inner hole 38 of the mirror-surfaced plate 22. An annular projection 33 is provided on the end surface of the cylindrical member adjacent to the cavity.
摘要:
In an injection mold comprising a cavity and a gate for feeding a molding material into the cavity, the molding material fed from the gate into the cavity is divided into two streams that flow through the cavity and then meet at a confluent point so that the molding material portions are joined together along a joint plane. Two air vent gates are spaced apart from the confluent point so as to provide a larger area of the joint plane. Articles having a good outer appearance and improved strength at the material joint can be consistently manufactured to a high precision.
摘要:
A method is provided for gas-assisted injection molding for forming a hollow product. The mold cavity is prepressurized with fluid prior to injecting the molten material into the mold cavity, and the molten material is injected into the mold cavity against the pressurized fluid to establish a resultant internal counterpressure within the molten material. A pressurized assist-gas is injected into the molten material to form a gas bubble within the molten material. The injection of molten material into the cavity is then controlled in a manner to maintain the internal counterpressure at desired levels to overcome stress forces and to control formation and movement of the bubble within the melt.
摘要:
A molding machine for encapsulating electronic devices mounted on one side of a substrate, and having a ball-grid array, pin-grid array, or land-grid array on the opposite side, has a two member biased floating plate apparatus to compensate for variations in substrate thickness, and a gas collection/venting apparatus for relieving gases emitted from the non-encapsulated underside of the substrate.
摘要:
A method of molding a golf ball including the steps of;standing support pins in a cavity of a golf ball molding die composed of lower and upper dies having a mating surface,supporting a core of the golf ball by the support pins such that the core is positioned at the center of the cavity,reducing the pressure in the cavity to a degree of 400 to 1.times.10.sup.-3 Torr by a vacuum pump operably coupled to a vent pin clearance formed between a vent pin and the inner wall of a vent pin hole in which the vent pin is inserted and a support pin clearance formed between the support pin and the inner wall of a support pin hole in which the support pin is inserted, the vent pin clearance and the support pin clearance being formed in the range of from 5 .mu.m to 25 .mu.m at the top portions of the vent pin hole and the support pin hole, andinjection molding a golf ball-forming material to fill the space and curing the material.
摘要:
In an apparatus for molding resin to seal electronic parts, an internal die space defined at least by pots, cull portions, resin passages and cavities when an upper mold section and a lower mold section are closed, is cut off or sealed from the exterior atmosphere. Thereupon the die space is evacuated using a first evacuation by a vacuum source and a second or instantaneous evacuation by an instantaneous evacuation mechanism. The vacuum source for the first evacuation may be an active vacuum pump, while the instantaneous evacuation mechanism may be a vacuum tank that has been previously pumped down, for example. Using this apparatus, it is possible to quickly improve the degree of vacuum in the internal die space by efficiently and reliably discharging air, moisture and gas from the internal die space to the exterior due to a synergistic action of the evacuation and the instantaneous evacuation. Consequently, the formation of voids in resin molded members is prevented.