公开(公告)号：US20200168555A1

公开(公告)日：2020-05-28

申请号：US16597205

申请日：2019-10-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L29/78 ,  H01L29/417 ,  H01L23/522 ,  H01L21/768 ,  H01L29/40

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US12205896B2

公开(公告)日：2025-01-21

申请号：US18360901

申请日：2023-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L21/3213 ,  H01L21/768 ,  H01L23/522

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes an active region including a channel region and a source/drain region and extending along a first direction, and a source/drain contact structure over the source/drain region. The source/drain contact structure includes a base portion extending lengthwise along a second direction perpendicular to the first direction, and a via portion over the base portion. The via portion tapers away from the base portion.

公开(公告)号：US20240379408A1

公开(公告)日：2024-11-14

申请号：US18783905

申请日：2024-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L21/762 ,  H01L21/311 ,  H01L27/088

Abstract: A method and structure directed to providing a source/drain isolation structure includes providing a device having a first source/drain region adjacent to a second source/drain region. A masking layer is deposited between the first and second source/drain regions and over an exposed first part of the second source/drain region. After depositing the masking layer, a first portion of an ILD layer disposed on either side of the masking layer is etched, without substantial etching of the masking layer, to expose a second part of the second source/drain region and to expose the first source/drain region. After etching the first portion of the ILD layer, the masking layer is etched to form an L-shaped masking layer. After forming the L-shaped masking layer, a first metal layer is formed over the exposed first source/drain region and a second metal layer is formed over the exposed second part of the second source/drain region.

公开(公告)号：US20240363709A1

公开(公告)日：2024-10-31

申请号：US18770563

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L21/768 ,  H01L23/522 ,  H01L29/08 ,  H01L29/78

CPC classification number: H01L29/41791 ,  H01L21/76877 ,  H01L23/5226 ,  H01L29/0847 ,  H01L29/785

Abstract: A semiconductor structure includes a substrate; a first structure over the substrate and having a first gate stack and two first gate spacers on two opposing sidewalls of the first gate stack; a second structure over the substrate and having a second gate stack and two second gate spacers on two opposing sidewalls of the second gate stack; a source/drain (S/D) feature over the substrate and adjacent to the first and the second gate stacks; an S/D contact over the S/D feature and between one of the first gate spacers and one of the second gate spacers; a conductive via disposed over and electrically connected to the S/D contact; and a dielectric liner layer. A first portion of the dielectric liner layer is disposed on a sidewall of the one of the first gate spacers and is directly above the S/D contact and spaced from the S/D contact.

公开(公告)号：US20240347625A1

公开(公告)日：2024-10-17

申请号：US18752172

申请日：2024-06-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Chi Chuang ,  Lin-Yu Huang ,  Chia-Hao Chang ,  Yu-Ming Lin ,  Ting-Ya Lo ,  Chi-Lin Teng ,  Hsin-Yen Huang ,  Hai-Ching Chen

IPC: H01L29/66 ,  H01L21/8234 ,  H01L29/49 ,  H01L29/78

CPC classification number: H01L29/6656 ,  H01L21/823468 ,  H01L29/4991 ,  H01L29/6653 ,  H01L29/66795 ,  H01L29/785

Abstract: A semiconductor structure includes a substrate, a semiconductor layer, a gate stack, two first gate spacers over two opposing sidewalls of the gate stack and extending above the gate stack; a second gate spacer over a sidewall of one of the first gate spacers and having an upper portion over a lower portion; an etch stop layer adjacent to the lower portion and spaced away from the upper portion; and a seal layer over the gate stack, the two first gate spacers and the second gate spacer, resulting in a first void and a second void below the first seal layer. The first void is above the lower portion of the second gate spacer and laterally between the etch stop layer and the upper portion of the second gate spacer. The second void is above the gate stack and laterally between the two first gate spacers.

公开(公告)号：US12074061B2

公开(公告)日：2024-08-27

申请号：US17407083

申请日：2021-08-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Sheng-Tsung Wang ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Sung-Li Wang ,  Chih-Hao Wang

IPC: H01L21/768 ,  H01L23/522 ,  H01L29/40 ,  H01L29/417 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L21/76846 ,  H01L23/5226 ,  H01L29/401 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/66742 ,  H01L29/78696

Abstract: A device includes a substrate, a gate structure wrapping around a vertical stack of nanostructure semiconductor channels, and a source/drain abutting the vertical stack and in contact with the nanostructure semiconductor channels. The device includes a gate via in contact with the first gate structure. The gate via includes a metal liner layer having a first flowability, and a metal fill layer having a second flowability higher than the first flowability.

公开(公告)号：US12040273B2

公开(公告)日：2024-07-16

申请号：US18047412

申请日：2022-10-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L21/768 ,  H01L23/522 ,  H01L29/40 ,  H01L29/417 ,  H01L29/78

CPC classification number: H01L23/53295 ,  H01L21/7682 ,  H01L23/5226 ,  H01L29/401 ,  H01L29/41791 ,  H01L29/785

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US12027606B2

公开(公告)日：2024-07-02

申请号：US17717684

申请日：2022-04-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Chi Chuang ,  Lin-Yu Huang ,  Chia-Hao Chang ,  Yu-Ming Lin ,  Ting-Ya Lo ,  Chi-Lin Teng ,  Hsin-Yen Huang ,  Hai-Ching Chen

IPC: H01L29/66 ,  H01L21/8234 ,  H01L29/49 ,  H01L29/78

CPC classification number: H01L29/6656 ,  H01L21/823468 ,  H01L29/4991 ,  H01L29/6653 ,  H01L29/66795 ,  H01L29/785

Abstract: A semiconductor structure includes a substrate, a semiconductor layer, a gate stack, two first gate spacers over two opposing sidewalls of the gate stack and extending above the gate stack; a second gate spacer over a sidewall of one of the first gate spacers and having an upper portion over a lower portion; an etch stop layer adjacent to the lower portion and spaced away from the upper portion; and a seal layer over the gate stack, the two first gate spacers and the second gate spacer, resulting in a first void and a second void below the first seal layer. The first void is above the lower portion of the second gate spacer and laterally between the etch stop layer and the upper portion of the second gate spacer. The second void is above the gate stack and laterally between the two first gate spacers.

公开(公告)号：US20230387010A1

公开(公告)日：2023-11-30

申请号：US18446113

申请日：2023-08-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L29/40 ,  H01L29/417 ,  H01L29/78 ,  H01L27/092 ,  H01L27/088

CPC classification number: H01L23/5283 ,  H01L29/401 ,  H01L29/41775 ,  H01L29/7851 ,  H01L27/0924 ,  H01L27/0886 ,  H01L29/785 ,  H01L29/41791

Abstract: A method having a semiconductor substrate received and a first dielectric layer is formed over the semiconductor substrate. A trench is formed in the first dielectric layer. The trench is filled to form a conductive layer in the first dielectric layer. The conductive layer is segmented to form a first conductive feature and a second conductive feature separated from each other by a recess. The recess is filled with a second dielectric layer, such that one or both of the conductive features are end-capped by a portion of the first dielectric layer and a portion of the second dielectric layer.

公开(公告)号：US11682707B2

公开(公告)日：2023-06-20

申请号：US16948745

申请日：2020-09-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L29/423 ,  H01L29/66 ,  H01L21/28 ,  H01L21/8234 ,  H01L29/51

CPC classification number: H01L29/41775 ,  H01L21/28114 ,  H01L21/823468 ,  H01L21/823475 ,  H01L29/4175 ,  H01L29/42376 ,  H01L29/6653 ,  H01L29/517

Abstract: A semiconductor device includes a metal gate structure having sidewall spacers disposed on sidewalls of the metal gate structure. In some embodiments, a top surface of the metal gate structure is recessed with respect to a top surface of the sidewall spacers. The semiconductor device may further include a metal cap layer disposed over and in contact with the metal gate structure, where a first width of a bottom portion of the metal cap layer is greater than a second width of a top portion of the metal cap layer. In some embodiments, the semiconductor device may further include a dielectric material disposed on either side of the metal cap layer, where the sidewall spacers and a portion of the metal gate structure are disposed beneath the dielectric material.