Toroidal thin film head
    21.
    发明授权
    Toroidal thin film head 失效
    环形薄膜头

    公开(公告)号:US5703740A

    公开(公告)日:1997-12-30

    申请号:US727694

    申请日:1996-10-07

    Abstract: A low-noise toroidal thin film head ("TFH") device has low coil resistance and inductance, especially suitable for very high magnetic recording areal densities and channel frequencies. The length of a toroidal coil turn is only about 20-30% that of the length of an average turn in the conventional planar spiral coil design. This allows either reduction of the device thermal noise (by about 6 dB) and/or increase of the device operational frequency bandwidth (by a factor of 3-5). The toroidal coil coupling efficiency between each turn and the magnetic core is practically 100%, thereby improving the write and read-back efficiencies. In one embodiment a non-via large back-closure contact area is provided between the bottom and top magnetic poles along their entire back-side width, and all other open branches and loose ends in the magnetic circuit are eliminated. The magnetic core has a gradual, smooth toroidal (or a horse-shoe) shape with no loose ends, nooks, crevices, or sharp corners. The larger back-closure contact area decreases the magnetic core reluctance and improves the device efficiency. Utilization of a soft non-magnetic seed-layer, such as gold, eliminates interference noise due to the conventional magnetic (NiFe) seed-layer. Slight mechanical texturing (scratching) of the seed-layer along the intended easy axis helps to define and induce strong magnetic uniaxial anisotropy in the plated magnetic poles. All these features facilitate significant reduction of Barkhausen and other sources of device noise. Embodiments include conventional TFH's, Planar TFH's, Pinched-Gap TFH's, and various versions of Magnetoresistive (MR) TFH's.

    Abstract translation: 低噪声环形薄膜头(“TFH”)器件具有低线圈电阻和电感,特别适用于非常高的磁记录面积密度和通道频率。 环形线圈匝的长度在常规平面螺旋线圈设计中仅为平均匝长的20-30%。 这允许减少器件热噪声(约6dB)和/或器件工作频率带宽的增加(3-5倍)。 每转和磁芯之间的环形线圈耦合效率实际上为100%,从而提高写入和读回效率。 在一个实施例中,沿着它们的整个背面宽度在底部和顶部磁极之间提供非通孔大的后盖接触区域,并且消除了磁路中的所有其它开口分支和松散端。 磁芯具有逐渐平滑的环形(或马蹄)形状,没有松动的末端,角落,缝隙或尖角。 较大的后盖接触面积减小磁芯磁阻,提高器件效率。 使用诸如金的软非磁性种子层消除了由于常规的磁性(NiFe)种子层引起的干扰噪声。 沿着预期的容易轴的种子层的轻微的机械纹理(刮擦)有助于在电镀磁极中限定和诱导强的单轴各向异性。 所有这些功能都可以显着降低Barkhausen和其他设备噪音来源。 实施例包括传统的TFH,平面TFH,Pinched-Gap TFH以及各种版本的磁阻(MR)TFH。

    SOLAR CELL INTERCONNECTION METHOD USING A FLAT METALLIC MESH
    22.
    发明申请
    SOLAR CELL INTERCONNECTION METHOD USING A FLAT METALLIC MESH 有权
    使用平板金属网的太阳能电池互连方法

    公开(公告)号:US20110300661A1

    公开(公告)日:2011-12-08

    申请号:US12793617

    申请日:2010-06-03

    Abstract: An improved method for interconnecting thin film solar cells to form solar cell modules is provided, the method comprising using a flat metallic mesh formed from a thin metallic strip to provide a current collection grid over a thin film solar cell. The method is particularly useful for forming interconnections between thin film solar cells deposited on flexible substrates. The rectangular cross sectional shape of the mesh elements provides an increased area of electrical contact to the solar cell compared to the small tangential area provided by elements of circular cross section. Mesh elements can be made higher rather than wider to improve conductivity without proportionally increasing shading loss. Various coatings can be applied to the mesh to improve its performance, provide corrosion resistance, and improve its cosmetic appearance.

    Abstract translation: 提供了一种用于互连薄膜太阳能电池以形成太阳能电池模块的改进方法,该方法包括使用由薄金属带形成的扁平金属网,以在薄膜太阳能电池上提供集电栅格。 该方法对于在沉积在柔性基板上的薄膜太阳能电池之间形成互连特别有用。 与由圆形横截面的元件提供的小切向区域相比,网状元件的矩形截面形状提供了与太阳能电池的电接触面积的增加的面积。 网格元素可以更高而不是更宽以提高导电性,而不会成比例地增加阴影损失。 可以将各种涂层施加到网上以改善其性能,提供耐腐蚀性并改善其美观外观。

    Manufacturing Apparatus and Method for Large-Scale Production of Thin-Film Solar Cells
    23.
    发明申请
    Manufacturing Apparatus and Method for Large-Scale Production of Thin-Film Solar Cells 有权
    薄膜太阳能电池大规模生产的制造装置和方法

    公开(公告)号:US20110259418A1

    公开(公告)日:2011-10-27

    申请号:US13173507

    申请日:2011-06-30

    Abstract: A method of manufacturing improved thin-film solar cells entirely by sputtering includes a high efficiency back contact/reflecting multi-layer containing at least one barrier layer consisting of a transition metal nitride. A copper indium gallium diselenide (Cu(InXGa1-X)Se2) absorber layer (X ranging from 1 to approximately 0.7) is co-sputtered from specially prepared electrically conductive targets using dual cylindrical rotary magnetron technology. The band gap of the absorber layer can be graded by varying the gallium content, and by replacing the gallium partially or totally with aluminum. Alternately the absorber layer is reactively sputtered from metal alloy targets in the presence of hydrogen selenide gas. RF sputtering is used to deposit a non-cadmium containing window layer of ZnS. The top transparent electrode is reactively sputtered aluminum doped ZnO. A unique modular vacuum roll-to-roll sputtering machine is described. The machine is adapted to incorporate dual cylindrical rotary magnetron technology to manufacture the improved solar cell material in a single pass.

    Abstract translation: 完全通过溅射制造改进的薄膜太阳能电池的方法包括含有由过渡金属氮化物组成的至少一个阻挡层的高效率背接触/反射多层。 使用双圆柱形旋转磁控管技术,由专门制备的导电靶共溅射铜铟镓二硒化物(Cu(In x Ga 1-x)Se 2)吸收层(X为1至约0.7)。 吸收层的带隙可以通过改变镓含量来分级,并且通过用铝部分或全部替换镓来分级。 或者,在硒化氢气体存在下,吸收层从金属合金靶反应溅射。 使用RF溅射沉积含有ZnS的不含镉的窗口层。 顶部透明电极是反应溅射的铝掺杂的ZnO。 描述了一种独特的模块化真空辊对辊溅射机。 该机器适用于采用双圆柱形旋转磁控管技术,以单程制造改进的太阳能电池材料。

    Manufacturing Apparatus and Method for Large-Scale Production of Thin-Film Solar Cells
    24.
    发明申请
    Manufacturing Apparatus and Method for Large-Scale Production of Thin-Film Solar Cells 审中-公开
    薄膜太阳能电池大规模生产的制造装置和方法

    公开(公告)号:US20100276282A1

    公开(公告)日:2010-11-04

    申请号:US12835562

    申请日:2010-07-13

    Abstract: A method of manufacturing improved thin-film solar cells entirely by sputtering includes a high efficiency back contact/reflecting multi-layer containing at least one barrier layer consisting of a transition metal nitride. A copper indium gallium diselenide (Cu(InXGa1-X)Se2) absorber layer (X ranging from 1 to approximately 0.7) is co-sputtered from specially prepared electrically conductive targets using dual cylindrical rotary magnetron technology. The band gap of the absorber layer can be graded by varying the gallium content, and by replacing the gallium partially or totally with aluminum. Alternately the absorber layer is reactively sputtered from metal alloy targets in the presence of hydrogen selenide gas. RF sputtering is used to deposit a non-cadmium containing window layer of ZnS. The top transparent electrode is reactively sputtered aluminum doped ZnO. A unique modular vacuum roll-to-roll sputtering machine is described. The machine is adapted to incorporate dual cylindrical rotary magnetron technology to manufacture the improved solar cell material in a single pass.

    Abstract translation: 完全通过溅射制造改进的薄膜太阳能电池的方法包括含有由过渡金属氮化物组成的至少一个阻挡层的高效率背接触/反射多层。 使用双圆柱形旋转磁控管技术,由专门制备的导电靶共溅射铜铟镓二硒化物(Cu(In x Ga 1-x)Se 2)吸收层(X为1至约0.7)。 吸收层的带隙可以通过改变镓含量来分级,并且通过用铝部分或全部替换镓来分级。 或者,在硒化氢气体存在下,吸收层从金属合金靶反应溅射。 使用RF溅射沉积含有ZnS的不含镉的窗口层。 顶部透明电极是反应溅射的铝掺杂的ZnO。 描述了一种独特的模块化真空辊对辊溅射机。 该机器适用于采用双圆柱形旋转磁控管技术,以单程制造改进的太阳能电池材料。

    Sputtering apparatus and process for high rate coatings
    25.
    发明授权
    Sputtering apparatus and process for high rate coatings 失效
    用于高速涂层的溅射装置和工艺

    公开(公告)号:US06488824B1

    公开(公告)日:2002-12-03

    申请号:US09616489

    申请日:2000-07-14

    CPC classification number: C23C14/35 C23C14/352 C23C14/568 H01J37/3405

    Abstract: A sputtering apparatus and method for high rate deposition of electrically insulating and semiconducting coatings with substantially uniform stoichiometry. At least one set of vertically mounted, dual and triple rotatable cylindrical (or planar) magnetrons with associated vacuum pumps, form semi-isolated sputtering modules. The sputtering modules can be independently controlled for the sequential deposition of layers of similar or different materials. Constant voltage operation of AC power with an optional reactive gas flow feedback loop maintains constant coating stoichiometry during small changes in pumping speed caused by substrate motion. The coating method is extremely stable over long periods (days) of operation, with the film stoichiometry being selectable by the voltage control point. The apparatus may take the form of a circular arrangement of modules for batch coating of wafer-like substrates, or the modules may be arranged linearly for the coating of large planar substrates

    Abstract translation: 一种溅射装置和方法,用于以基本上均匀化学计量的方式高速沉积电绝缘和半导体涂层。 至少有一组垂直安装的,双重和三重可旋转的圆柱形(或平面)磁控管与相关联的真空泵形成半隔离溅射模块。 可以独立地控制溅射模块以顺序沉积类似或不同材料的层。 使用可选的反应气体流量反馈回路的交流电源的恒定电压工作在基板运动引起的泵送速度的小变化期间保持恒定的涂层化学计量。 涂覆方法在长时间(天)的操作中非常稳定,膜的化学计量可以通过电压控制点来选择。 该装置可以采用圆形布置的模块的形式,用于批量涂覆晶片状衬底,或者模块可以线性布置以用于大平面衬底

    Thin film heads having solenoid coils
    26.
    发明授权
    Thin film heads having solenoid coils 失效
    薄膜头具有电磁线圈

    公开(公告)号:US5995342A

    公开(公告)日:1999-11-30

    申请号:US882432

    申请日:1997-06-24

    Abstract: A low-noise toroidal thin film head ("TFH") device has low coil resistance and inductance, especially suitable for very high magnetic recording areal densities and channel frequencies. The length of a toroidal coil turn is only about 20-30% that of the length of an average turn in the conventional planar spiral coil design. This allows either reduction of the device thermal noise (by about 6 dB) and/or increase of the device operational frequency bandwidth (by a factor of 3-5). The toroidal coil coupling efficiency between each turn and the magnetic core is practically 100%, thereby improving the write and read-back efficiencies. In one embodiment a non-via large back-closure contact area is provided between the bottom and top magnetic poles along their entire back-side width, and all other open branches and loose ends in the magnetic circuit are eliminated. The magnetic core has a gradual, smooth toroidal (or a horse-shoe) shape with no loose ends, nooks, crevices, or sharp corners. The larger back-closure contact area decreases the magnetic core reluctance and improves the device efficiency. Utilization of a soft non-magnetic seed-layer, such as gold, eliminates interference noise due to the conventional magnetic (NiFe) seed-layer. Slight mechanical texturing (scratching) of the seed-layer along the intended easy axis helps to define and induce strong magnetic uniaxial anisotropy in the plated magnetic poles. All these features facilitate significant reduction of Barkhausen and other sources of device noise. Embodiments include conventional TFH's, Planar TFH's, Pinched-Gap TFH's, and various versions of Magnetoresistive (MR) TFH's.

    Abstract translation: 低噪声环形薄膜头(“TFH”)器件具有低线圈电阻和电感,特别适用于非常高的磁记录面积密度和通道频率。 环形线圈匝的长度在常规平面螺旋线圈设计中仅为平均匝长的20-30%。 这允许减少器件热噪声(约6dB)和/或器件工作频率带宽的增加(3-5倍)。 每转和磁芯之间的环形线圈耦合效率实际上为100%,从而提高写入和读回效率。 在一个实施例中,沿着它们的整个背面宽度在底部和顶部磁极之间提供非通孔大的后盖接触区域,并且消除了磁路中的所有其它开口分支和松散端。 磁芯具有逐渐平滑的环形(或马蹄)形状,没有松动的末端,角落,缝隙或尖角。 较大的后盖接触面积减小磁芯磁阻,提高器件效率。 使用诸如金的软非磁性种子层消除了由于常规的磁性(NiFe)种子层引起的干扰噪声。 沿着预期的容易轴的种子层的轻微的机械纹理(刮擦)有助于在电镀磁极中限定和诱导强的单轴各向异性。 所有这些功能都可以显着降低Barkhausen和其他设备噪音来源。 实施例包括传统的TFH,平面TFH,Pinched-Gap TFH以及各种版本的磁阻(MR)TFH。

    Cylindrical carriage sputtering system
    29.
    发明授权
    Cylindrical carriage sputtering system 失效
    圆柱形托架溅射系统

    公开(公告)号:US5753092A

    公开(公告)日:1998-05-19

    申请号:US703011

    申请日:1996-08-26

    CPC classification number: C23C14/56 C23C14/50

    Abstract: A sputtering system comprising three concentric cylinders. The inner and outer cylinders, along with top and bottom sealing flanges, form an annular chamber with cylindrical walls. A central cylinder, disposed between the inner and outer cylinders, includes substrate-carrying openings and serves as a cylindrical carriage which substantially fills the annular chamber passageway and is rotatable in predetermined steps relative to the chamber. Substrate processing devices for deposition, etching, heating, and cooling arc attached around the circumference of the inner and/or outer cylinders. Vacuum pumps are located between substrate processing devices. The openings in the cylindrical carriage are each fitted with a substrate holder for supporting a multiplicity of substrates. Entrance and exit vacuum load-locks are provided for transferring substrates into and out of the system. The system is designed for substrate processing temperatures of 1000.degree. C. and above.

    Abstract translation: 包括三个同心圆筒的溅射系统。 内筒和外筒以及顶部和底部密封凸缘形成具有圆柱形壁的环形室。 设置在内筒和外筒之间的中心筒包括基板承载开口,并且用作圆柱形托架,其基本上填充环形室通道并且可相对于室以预定步骤旋转。 用于沉积,蚀刻,加热和冷却的衬底处理装置围绕内部和/或外部圆柱体的圆周附着。 真空泵位于基板处理装置之间。 圆柱形托架中的开口各配有用于支撑多个基板的基板支架。 提供入口和出口真空负载锁,用于将基板传入和移出系统。 该系统设计用于1000℃及以上的基板加工温度。

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