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公开(公告)号:US12046503B2
公开(公告)日:2024-07-23
申请号:US17510991
申请日:2021-10-26
Applicant: Applied Materials, Inc.
Inventor: Dawei Sun , Daniel Hall
IPC: H01L21/683 , H01L21/67 , H01L21/687 , H01T23/00
CPC classification number: H01L21/6833 , H01L21/67115 , H01L21/67248 , H01L21/68721 , H01L21/68742
Abstract: A chuck for heating and clamping a workpiece, such as a semiconductor workpiece, is disclosed. The chuck is configured to allow the workpiece to be heated to temperatures in excess of 600° C. Further, while the workpiece is heating, the components that make up the chuck may be maintained at a much lower temperature, such as room temperature. The chuck includes a housing, formed as a hollow cylinder with sidewalls and an open end. Electrodes are disposed at the top surface of the sidewalls to clamp the workpiece. A heat source is disposed in the cavity and emits radiated heat toward the workpiece. A clamp ring may be used to secure the workpiece. In some embodiments, a thermal sensor is used to monitor the temperature of the workpiece.
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公开(公告)号:US20240087839A1
公开(公告)日:2024-03-14
申请号:US17943753
申请日:2022-09-13
Applicant: Applied Materials, Inc.
Inventor: Dawei Sun , Eric D. Hermanson , Benjamin E. Heneveld
CPC classification number: H01J37/20 , G02F1/163 , H01J37/023 , H05B1/0233 , H01J37/3171 , H01J2237/2007
Abstract: A workpiece mounting system comprising a chuck and a base is disclosed. The emissivity of the base is increased to allow more heat transfer from the chuck to the base. In some embodiments, the emissivity of the base may be controllable so that for ion beams with lower power levels, the emissivity remains low, enabling the chuck to reach the desired temperature quickly. For ion beams with higher power levels, the emissivity may increase to allow more heat transfer to the base, allowing the chuck to maintain the desired temperature. High emissivity coatings may be applied to the top surface of the base. In other embodiments, a set of movable shields may be disposed between the chuck and the base. The position of the shields may be a function of the power level of the incoming ion beam.
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公开(公告)号:US11864299B2
公开(公告)日:2024-01-02
申请号:US17740859
申请日:2022-05-10
Applicant: Applied Materials, Inc.
Inventor: David Morrell , Dawei Sun , Qin Chen
IPC: H05F3/06
CPC classification number: H05F3/06
Abstract: A system and method for reducing charge on a workpiece disposed on a platen is disclosed. The system includes an ionizer to generate ionized gas from the source of backside gas. The ionizer may be used to introduce ionized gas into the backside gas channels of the platen. A controller is used to selectively allow backside gas and/or ionized gas into the backside gas channels. In certain embodiments, the platen also includes an exhaust channel in communication with an exhaust valve to ensure that the pressure within the volume between the top surface of the platen and the workpiece is maintained in a desired range. In one embodiment, the system includes a valving system in communication with the source of backside gas and also in communication with the ionizer. In another embodiment, the amount of ionization performed by the ionizer is programmable.
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公开(公告)号:US11665786B2
公开(公告)日:2023-05-30
申请号:US16704269
申请日:2019-12-05
Applicant: Applied Materials, Inc.
Inventor: David Morrell , Dawei Sun
CPC classification number: H05B1/0233 , C23C16/325 , H05B3/145 , H05B3/148
Abstract: A solid state heater and methods of manufacturing the heater is disclosed. The heater comprises a unitary component that includes portions that are graphite and other portions that are silicon carbide. Current is conducted through the graphite portion of the unitary structure between two or more terminals. The silicon carbide does not conduct electricity, but is effective at conducting the heat throughout the unitary component. In certain embodiments, chemical vapor conversion (CVC) is used to create the solid state heater. If desired, a coating may be applied to the unitary component to protect it from a harsh environment.
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公开(公告)号:US20230132307A1
公开(公告)日:2023-04-27
申请号:US17510991
申请日:2021-10-26
Applicant: Applied Materials, Inc.
Inventor: Dawei Sun , Daniel Hall
IPC: H01L21/683 , H01L21/67 , H01L21/687
Abstract: A chuck for heating and clamping a workpiece, such as a semiconductor workpiece, is disclosed. The chuck is configured to allow the workpiece to be heated to temperatures in excess of 600° C. Further, while the workpiece is heating, the components that make up the chuck may be maintained at a much lower temperature, such as room temperature. The chuck includes a housing, formed as a hollow cylinder with sidewalls and an open end. Electrodes are disposed at the top surface of the sidewalls to clamp the workpiece. A heat source is disposed in the cavity and emits radiated heat toward the workpiece. A clamp ring may be used to secure the workpiece. In some embodiments, a thermal sensor is used to monitor the temperature of the workpiece.
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公开(公告)号:US20200381271A1
公开(公告)日:2020-12-03
申请号:US16560326
申请日:2019-09-04
Applicant: APPLIED Materials, Inc.
Inventor: Dawei Sun , Dale K. Stone , D. Jeffrey Lischer , Lyudmila Stone , Steven Anella , Julian G. Blake , Ron Serisky , Daniel A. Hall , Robert H. Bettencourt
Abstract: A heating system for heating a substrate. The heating system may include a susceptor, where the susceptor has a substrate support surface. The heating system may further include a heat transfer layer, disposed on the substrate support surface, where the heat transfer layer comprising an array of aligned carbon nanotubes.
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公开(公告)号:US20230138326A1
公开(公告)日:2023-05-04
申请号:US17513241
申请日:2021-10-28
Applicant: Applied Materials, Inc.
Inventor: D. Jeffrey Lischer , Bon-Woong Koo , Dawei Sun , Chi-Yang Cheng , Paul Joseph Murphy , Frank Sinclair , Gregory Edward Stratoti , Tseh-Jen Hsieh , Wayne Chen , Guy Oteri
Abstract: A load lock in which the pumping speed is controlled so as to minimize the possibility of condensation is disclosed. The load lock is in communication with a vacuum pump and a valve. A controller is used to control the valve such that the supersaturation ratio within the load lock does not exceed a predetermined threshold, which is less than or equal to the critical value at which vapor condenses. In certain embodiments, a computer model is used to generate a profile, which may be a pumping speed profile or a pressure profile, and the valve is controlled according to the profile. In another embodiment, the load lock comprises a temperature sensor and a pressure sensor. The controller may calculate the supersaturation ratio based on these parameters and control the valve accordingly.
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公开(公告)号:US11543296B2
公开(公告)日:2023-01-03
申请号:US16551128
申请日:2019-08-26
Applicant: Applied Materials, Inc.
Inventor: Eric D. Wilson , Steven Anella , D. Jeffrey Lischer , James McLane , Bradley M. Pomerleau , Dawei Sun
Abstract: A method may include heating a substrate in a first chamber to a platen temperature, the heating comprising heating the substrate on a platen; measuring the platen temperature in the first chamber using a contact temperature measurement; transferring the substrate to a second chamber after the heating; and measuring a voltage decay after transferring the substrate to the second chamber, using an optical pyrometer to measure pyrometer voltage as a function of time.
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公开(公告)号:US11302536B2
公开(公告)日:2022-04-12
申请号:US16657020
申请日:2019-10-18
Applicant: APPLIED Materials, Inc.
IPC: H01L21/67 , H01L21/324 , H01L21/20 , H01L21/683
Abstract: A deflectable platen including a first layer formed of a material having a first coefficient of thermal expansion (CTE), and a second layer bonded to the first layer and having a second CTE, the second layer including a plurality of electrodes embedded therein for facilitating electrostatic clamping of wafers to the second layer, wherein the second CTE is different than the first CTE.
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公开(公告)号:US20210118692A1
公开(公告)日:2021-04-22
申请号:US16657020
申请日:2019-10-18
Applicant: APPLIED Materials, Inc.
IPC: H01L21/324 , H01L21/20
Abstract: A deflectable platen including a first layer formed of a material having a first coefficient of thermal expansion (CTE), and a second layer bonded to the first layer and having a second CTE, the second layer including a plurality of electrodes embedded therein for facilitating electrostatic clamping of wafers to the second layer, wherein the second CTE is different than the first CTE.
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