Abstract:
A structure including a substrate and a coating material. The substrate includes a plurality of voids and a surface on which at least the plurality of voids are formed, and is formed such that a void ratio of the plurality of voids decreases one of 2-dimensionally and 3-dimensionally from an inner side of the substrate toward an outer side thereof. The coating material is formed on the surface of the substrate.
Abstract:
A plastic substrate has a porous layer on a surface. The porous layer is formed at least partially from a material of the plastic substrate and has pores. The proportion by volume of pores is greater in a first region of the porous layer than in a second region of the porous layer. The second region follows the first region, as seen proceeding from the plastic substrate. The porous layer can be produced by a plasma process that simultaneously effects structuring of the plastic substrate by ion bombardment and coating of the plastic substrate.
Abstract:
The present invention relates to an anti-reflective coating film. This anti-reflective coating film shows more improved interface adhesion and scratch resistance, which can be manufactured by a simple process.
Abstract:
An example of a nanoballoon thermal protection system includes a refractory ceramic foam having carbide balloons. The foam has a closed cell structure not allowing liquid to penetrate through the foam. Each of the carbide balloons is hollow and has a diameter greater than 0 nm and less than 900 nm. Each of the carbide balloons includes a refractory carbide. In addition, a vehicle with thermal shield includes a surface and a first and second nanoballoon closed cell foam coatings. Each of the foam coatings has a melting point temperature greater than 1000° C. and a density less than 85%. Each of the foam coatings has hollow balloons having a diameter less than 900 nm. Each of the foam coatings includes a closed cell structure not allowing liquid to penetrate through the respective coating. Methods for manufacturing a nanoballoon system and a nanoballoon thermal protection system are also disclosed.
Abstract:
A thermal barrier coating system on a base material includes a bond coat layer with a lower face in direct contact with the base material and an upper face, a first ceramic layer in direct contact with the upper face of the bond coating layer and a second ceramic layer disposed on an outermost surface of the coating system and configured to be exposed to hot gas. The first ceramic layer includes a layer, combination, mixture, alloy, blend or multilayer structure of at least one of yttria-stabilized zirconia with a yttria content in a range of 6-8 wt-%, YTaO4 doped zirconia, and titania doped zirconia. The second ceramic layer includes a layer, combination, mixture, alloy, blend or multilayer structure of at least one of YTaO4 doped zirconia, titania doped zirconia, scandia stabilized zirconia, ceria containing perovskite material, yttrium aluminum garnet material, Monazite material, and spinel material. A material of the second ceramic layer is different from a material of the first ceramic layer.
Abstract:
The invention relates to a novel process for commercial production of bulk functionally graded materials (FGM) with a per-determined axial, radial, and spherical gradient profiles. The process is based on the reiterated deformation of the layers of variable cross-section thicknesses made of different materials. That allows significant savings of time, energy and materials. Metals, ceramics, glasses and polymers in different combinations can be brought together with a continuous or stepwise gradual change from one material to another. The invention can be applied to industrial production of functionally graded materials with different types of gradient profiles, which cannot be produced by the existing technologies and which are sought by many key industries. The mechanical, thermal and optical responses of materials produced by the proposed methods are of considerable interest in optics, optoelectronics, tribology, biomechanics, nanotechnology and high temperature technology.
Abstract:
The present invention relates to a method for manufacturing an anti-reflective coating film. The method for manufacturing an anti-reflective coating film is used to form an anti-reflective coating film exhibiting more improved interface adhesion and scratch resistance and excellent anti-reflective effect by a simple process.
Abstract:
A thermal barrier tile (34) with a braze layer (46) co-sintered to a ceramic layer (48) is brazed to a substrate (26) of a component for fabrication or repair of a thermal barrier coating (28) for example on a gas turbine ring segment (22, 24). The tile may be fabricated by disposing a first layer of a metal brazing material in a die case (40); disposing a second layer of a ceramic powder on the metal brazing material; and co-sintering the two layers with spark plasma sintering to form the co-sintered ceramic/metal tile. A material property of an existing thermal barrier coating to be repaired may be determined (90), and the co-sintering may be controlled (93) responsive to the property to produce tiles compatible with the existing thermal barrier coating in a material property such as thermal conductivity.
Abstract:
An example of a nanoballoon thermal protection system includes a refractory ceramic foam having carbide balloons. The foam has a closed cell structure not allowing liquid to penetrate through the foam. Each of the carbide balloons is hollow and has a diameter greater than 0 nm and less than 900 nm. Each of the carbide balloons includes a refractory carbide. In addition, a vehicle with thermal shield includes a surface and a first and second nanoballoon closed cell foam coatings. Each of the foam coatings has a melting point temperature greater than 1000° C. and a density less than 85%. Each of the foam coatings has hollow balloons having a diameter less than 900 nm. Each of the foam coatings includes a closed cell structure not allowing liquid to penetrate through the respective coating. Methods for manufacturing a nanoballoon system and a nanoballoon thermal protection system are also disclosed.
Abstract:
The present invention provides a method for manufacturing a woody resin molded body which comprises a step of passing a woody resin composition containing a thermoplastic resin, a cellulose powder and a blowing agent, a weight ratio of the thermoplastic resin to the cellulose powder being from 20/80 to 80/20, through a shaping die that has no core body and extruding the woody resin composition into a cooling die. A barrel temperature of an extrusion molding machine is set lower than a foaming temperature of the blowing agent, and a temperature of the shaping die is set within a foaming temperature range of the blowing agent, to thereby obtain a woody resin molded body which has a high-expanded foam layer and a low-expanded foam layer formed on the outside of the high-expanded foam layer and in which the cellulose powder is not exposed on a surface of the low-expanded foam layer. In accordance with the present invention, a woody resin molded body is provided that is lightweight and similar to natural wood in secondary processability such as nail driving and screw tightening. The woody resin molded body is free from appearance defects such as streak patterns caused by the presence of weld lines on the surface, and strength problems such as surface cracking, excels in product rigidity and strength, and can be produced with good efficiency by extrusion molding.