Abstract:
An injection compression molding method of a lens is provided, where a toggle link mechanism (65) is actuated to close a molding die (50) and a movable die plate (64) is moved to a position establishing a cavity thickness of greater than a thickness of an article to be molded while the die is closed. After injecting a molten resin into the cavity, the molten resin is sealed in the cavity and the toggle link mechanism (65) is actuated to advance the movable die plate (64) toward a fixed die plate (61), the relative position of a rear die plate (62) and the movable die plate (64) is made constant at a position where extension of a tie bar (63) becomes a predetermined value, and the molten resin is cooled for a predetermined time after completion of pressurizing the resin.
Abstract:
A clamping system provided with a fixed die plate, a movable die plate, a plurality of tie bars, half nuts able to be coupled with or release coupled parts of a plurality of tie bars, clamping cylinders accommodating pistons of a plurality of tie bars, position sensors detecting positions of pistons, a plurality of direction control valves connected to a plurality of clamping cylinders, and a control unit controlling the plurality of direction control valves so that a difference of movement amounts of pistons among the plurality of tie bars from the time of die contact to the time of the completion of clamping becomes within a predetermined permissible value based on detection results of the position sensors.
Abstract:
An injection compression molding method of a lens is provided, where a toggle link mechanism (65) is actuated to close a molding die (50) and a movable die plate (64) is moved to a position establishing a cavity thickness of greater than a thickness of an article to be molded while the die is closed. After injecting a molten resin into the cavity, the molten resin is sealed in the cavity and the toggle link mechanism (65) is actuated to advance the movable die plate (64) toward a fixed die plate (61), the relative position of a rear die plate (62) and the movable die plate (64) is made constant at a position where extension of a tie bar (63) becomes a predetermined value, and the molten resin is cooled for a predetermined time after completion of pressurizing the resin.
Abstract:
A mold-clamping force is detected based on an output from a strain detection apparatus (30) provided to a mold-clamping apparatus of a molding machine. A first output value output from the strain detection apparatus (30) is detected when the mold-clamping apparatus is in a maximum mold open state. A second output value output from the strain detection apparatus (30) is corrected based on the first output value when a mold-clamping force is generated by the mold-clamping apparatus. The mold-clamping force is acquired based on the corrected second output value. A correction is made after converting an output from the strain detection apparatus (30) into a digital value, or a strain gauge (50) is used so as to change a reference voltage supplied to a comparison amplifier of the strain gauge using the strain gauge based on the first output value.
Abstract:
Method for mold clamping of the present invention is capable of shortening a molding cycle without any initial setting works for an engaging position of a tie bars. The method is constituted the steps of moving the tie bars in the direction of mold closing during mold close operation, judging a relative moving speed between a movable die plate and the tie bar to be within a predetermined value, engaging the tie bars with the movable die plate mechanically by operating an engaging means when the relative moving speed is judged to be within the value, then further moving the movable die plate against a fixed die plate under engagement, and after contact of a movable mold with a fixed mold driving a mold clamping cylinder, thereby executing mold clamping operation.
Abstract:
An adaptor plate is provided between a platen and a mold to measure a temperature of each of divided regions obtained by dividing the adaptor plate into a plurality of regions and adjust a temperature for each of the regions. By doing so, it is possible to adjust the temperature at points closer to the center of the mold than tie bars. Further, by adjusting the temperature of the adaptor plate provided between the platen and the mold, it is possible to precisely adjust a tie bar balance and a platen parallelism even during molding.
Abstract:
To provide a mold clamping apparatus that a new actuator is not necessary for a mold thickness adjustment and that the mold thickness adjustment can be performed at low cost. A mold clamping apparatus has a tie bar having a piston and a coupled groove, a cylinder for mold clamping that has the piston of the tie bar built in and that pressured driving liquid for generating mold clamping force is supplied, a half nut coupled with the tie bar releasably by meshing with the coupled groove, a position sensor detecting a position of a moving direction of the tie bar, a direction change valve changing a supply of the driving liquid between a first cylinder chamber and a second cylinder chamber, and a control apparatus positioning a position of the tie bar at a position that the half nut and the coupled groove are able to be meshed by controlling the direction change valve in response to the position of the tie bar detected by the position sensor.
Abstract:
A clamping system provided with a fixed die plate, a movable die plate, a plurality of tie bars, half nuts able to be coupled with or release coupled parts of a plurality of tie bars, clamping cylinders accommodating pistons of a plurality of tie bars, position sensors detecting positions of pistons, a plurality of direction control valves connected to a plurality of clamping cylinders, and a control unit controlling the plurality of direction control valves so that a difference of movement amounts of pistons among the plurality of tie bars from the time of die contact to the time of the completion of clamping becomes within a predetermined permissible value based on detection results of the position sensors.
Abstract:
To provide a mold clamping apparatus able to suppress spout of a molding material from between mating faces of dies and to extend the lifetime of the dies. A mold clamping apparatus has a control apparatus deciding a distribution of a load divided by a plurality of tie bars based on information concerning to the die and controlling pressure of driving oil of a cylinder chamber of each cylinder for mold clamping independently to become a load having a determined distribution.
Abstract:
To provide a mold clamping apparatus that a new actuator is not necessary for a mold thickness adjustment and that the mold thickness adjustment can be performed at low cost. A mold clamping apparatus has a tie bar having a piston and a coupled groove, a cylinder for mold clamping that has the piston of the tie bar built in and that pressured driving liquid for generating mold clamping force is supplied, a half nut coupled with the tie bar releasably by meshing with the coupled groove, a position sensor detecting a position of a moving direction of the tie bar, a direction change valve changing a supply of the driving liquid between a first cylinder chamber and a second cylinder chamber, and a control apparatus positioning a position of the tie bar at a position that the half nut and the coupled groove are able to be meshed by controlling the direction change valve in response to the position of the tie bar detected by the position sensor.