Abstract:
A toner including a resin; and a colorant wax comprising a plurality of colorant wax particles comprising a colorant core surrounded by a wax shell, wherein the colorant wax particles exhibit a particle size distribution of from about 150 nanometers to less than about 300 nanometers; and wherein the colorant wax is prepared by (a) melting and mixing a dry colorant with at least one wax to form a colorant concentrate, wherein the colorant concentrate contains at least 25 percent by weight of colorant; (b) milling the colorant concentrate of step (a) to form a milled colorant concentrate; (c) combining the milled colorant concentrate of (b) with water and dispersing to form the plurality of colorant wax particles; wherein the melting and mixing of step (a) and the milling of step (b) is done in an immersion media mill; and wherein the combining of step (c) is done using a piston homogenizer.
Abstract:
A hybrid toner includes a core having at least one amorphous polyester resin and at least one crystalline polyester resin, and at least one styrene/acrylate resin, a shell comprising at least one styrene/acrylate resin, at least one wax, and optionally a pigment dispersion, the first modulated differential calorimetry scan of the hybrid toner shows at least two melting point peaks below about 80° C., and the difference between the two melting point peaks is less than or equal to about 15° C.
Abstract:
A method and system for magnetic actuated mixing which use magnetic particles and electromagnetic field to facilitate the mixing. The method and system use magnetic particles and a generated electromagnetic field to facilitate the milling as well. The method and system can be used in any application that requires the preparation of small-sized particles at either the micro or nano scale, including for example, preparing toners, inks, wax, pigment dispersions and the like.
Abstract:
An aqueous ink composition including water; a co-solvent; and an aqueous submicron colorant wax dispersion comprising a plurality of colorant wax particles comprising a colorant core surrounded by a wax shell, wherein the colorant wax particles exhibit a particle size distribution of from about 150 nanometers to less than about 300 nanometers; wherein the aqueous submicron colorant wax dispersion is prepared by (a) melting and mixing a dry colorant with at least one wax to form a colorant concentrate, wherein the colorant concentrate contains at least 25 percent by weight of colorant; (b) milling the colorant concentrate of step (a) to form a milled colorant concentrate; (c) combining the milled colorant concentrate of (b) with water and dispersing to form the colorant wax dispersion; wherein the melting and mixing of step (a) and the milling of step (b) is done in an immersion media mill or a horizontal mill; and wherein the combining of step (c) is done using a piston homogenizer.
Abstract:
A process and device for making a latex emulsion suitable for use in a toner composition which uses Steam Injection Emulsification (SIE) are disclosed, including a steam injection nozzle system, where the nozzle has one or more holes for releasing steam into an emulsion, which induces turbulence in the emulsion to facilitate emulsification, solvent distillation or both to produce latex emulsions for making toner.
Abstract:
A method for preparing a pigment dispersion includes a) adding a pigment, a surfactant, and a solvent into a vessel, b) adding magnetic particles into the vessel; and c) applying a varying magnetic field to move the magnetic particles to mill down pigment particle size. A system for preparing a pigment dispersion includes a) a vessel for holding a solution comprising pigment particles, a surfactant and a solvent, b) magnetic particles added to the solution, c) a source for applying a varying magnetic field to move the magnetic particles to mill down pigment particle size, and d) a collector for collecting the magnetic particles for re-using at a later time.
Abstract:
A toner including a resin; and a colorant wax comprising a plurality of colorant wax particles comprising a colorant core surrounded by a wax shell, wherein the colorant wax particles exhibit a particle size distribution of from about 150 nanometers to less than about 300 nanometers; and wherein the colorant wax is prepared by (a) melting and mixing a dry colorant with at least one wax to form a colorant concentrate, wherein the colorant concentrate contains at least 25 percent by weight of colorant; (b) milling the colorant concentrate of step (a) to form a milled colorant concentrate; (c) combining the milled colorant concentrate of (b) with water and dispersing to form the plurality of colorant wax particles; wherein the melting and mixing of step (a) and the milling of step (b) is done in an immersion media mill; and wherein the combining of step (c) is done using a piston homogenizer.
Abstract:
A process and device for making a latex emulsion suitable for use in a toner composition which uses Steam Injection Emulsification (SIE) are disclosed, including a steam injection nozzle system, where the nozzle has one or more holes for releasing steam into an emulsion, which induces turbulence in the emulsion to facilitate emulsification, solvent distillation or both to produce latex emulsions for making toner.
Abstract:
A process for preparing an aqueous ink composition including 1) preparing a colorant concentrate; 2) preparing a colorant wax dispersion by (a) melting and mixing a dry colorant with at least one wax to form a colorant concentrate, wherein the colorant concentrate contains at least 25 percent by weight of colorant; (b) milling the colorant concentrate of step (a) to form a milled colorant concentrate; (c) combining the milled colorant concentrate of (b) with water and dispersing to form a colorant wax dispersion comprising a plurality of colorant wax particles comprising a colorant core surrounded by a wax shell, wherein the colorant wax particles exhibit a particle size distribution of from about 150 nanometers to less than about 300 nanometers; wherein the melting and mixing of step (a) and the milling of step (b) is done in an immersion media mill; and wherein the combining of step (c) is done using a piston homogenizer; and 3) blending the colorant wax dispersion with an aqueous ink vehicle and optional ink additives to form an aqueous ink composition; and filtering the aqueous ink composition.
Abstract:
A process for preparing a pigmented wax dispersion including (a) melting and mixing a dry pigment with at least one wax to form a pigment concentrate, wherein the pigment concentrate contains at least 25 percent by weight of pigment; (b) milling the pigment concentrate of step (a) to form a milled pigment concentrate; (c) combining the milled pigment concentrate of (b) with water and dispersing to form a pigmented wax dispersion comprising a plurality of pigmented wax particles comprising a pigment core surrounded by a wax shell, wherein the pigmented wax particles exhibit a particle size distribution of from about 150 nanometers to less than about 300 nanometers; wherein the melting and mixing of step (a) and the milling of step (b) is done in an immersion media mill; and wherein the combining of step (c) is done using a piston homogenizer.