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公开(公告)号:US20250146893A1
公开(公告)日:2025-05-08
申请号:US18936993
申请日:2024-11-04
Applicant: KLA CORPORATION
Inventor: Houssam Chouaib , Zhengquan Tan , Shova Subedi , Shankar Krishnan , David Y. Wang , Oleg Shulepov , Kevin Peterlinz , Natalia Malkova , Dawei Hu , Carlos Ygartua , Isvar Cordova , Eric Cheek , Roman Sappey , Anderson Chou
Abstract: A workpiece is measured using multiple-pass spectroscopic ellipsometry and multi-wavelength Raman spectroscopy, which may be performed in the same system. These measurements are combined to form combined measured data. A stress measurement of the workpiece is determined using the combined measured data. The stress measurement can be determined using a model or a machine learning algorithm.
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2.
公开(公告)号:US11573077B2
公开(公告)日:2023-02-07
申请号:US17338449
申请日:2021-06-03
Applicant: KLA Corporation
Inventor: Houssam Chouaib , Aaron Rosenberg , Kai-Hsiang Lin , Dawei Hu , Zhengquan Tan
Abstract: Methods and systems for measuring optical properties of transistor channel structures and linking the optical properties to the state of strain are presented herein. Optical scatterometry measurements of strain are performed on metrology targets that closely mimic partially manufactured, real device structures. In one aspect, optical scatterometry is employed to measure uniaxial strain in a semiconductor channel based on differences in measured spectra along and across the semiconductor channel. In a further aspect, the effect of strain on measured spectra is decorrelated from other contributors, such as the geometry and material properties of structures captured in the measurement. In another aspect, measurements are performed on a metrology target pair including a strained metrology target and a corresponding unstrained metrology target to resolve the geometry of the metrology target under measurement and to provide a reference for the estimation of the absolute value of strain.
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公开(公告)号:US11231362B1
公开(公告)日:2022-01-25
申请号:US16723565
申请日:2019-12-20
Applicant: KLA Corporation
Inventor: Guorong V. Zhuang , Shankar Krishnan , David Y. Wang , Xuefeng Liu , Mengmeng Ye , Dawei Hu
IPC: G01N21/55 , G01N21/35 , G01N21/21 , G01N21/3563
Abstract: A system includes a light source, a Fourier transform infrared reflectometer (FTIR) spectrometer, and broadband reflectometer optics. The system is configured to measure polarized light and unpolarized reflectivities in a wavelength range from 2 μm to 20 μm. The light source can be a laser-driven light source. The spectroscopic reflectometer can include a single channel or two channels.
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4.
公开(公告)号:US20240186191A1
公开(公告)日:2024-06-06
申请号:US18210571
申请日:2023-06-15
Applicant: KLA Corporation
Inventor: Ming Di , Qiang Zhao , Tianhao Zhang , Dawei Hu , Yih Chang , Xi Chen
CPC classification number: H01L22/12 , G01J3/0229 , G01J3/2823
Abstract: Methods and systems for measuring values of one or more parameters of interest, including changes in values of one or more parameters of interest, based on measured spectral differences are presented herein. A trained spectral difference based measurement model determines changes in the values of one or more parameters of interest based on a measure of differences in spectra measured before and after one or more process steps. In some examples, a measure of spectral difference is determined based on a difference in measured intensity, a difference in harmonic signal values, or a difference in value of one or more Mueller Matrix elements. A measure of spectral difference may be expressed as a set of difference values, a scalar value, or coefficients of a functional fit to difference values. A measure of spectral difference may be determined based on a weighting of spectral differences according to wavelength.
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公开(公告)号:US20240053280A1
公开(公告)日:2024-02-15
申请号:US18229606
申请日:2023-08-02
Applicant: KLA Corporation
Inventor: Ming Di , Yih-Chung Chang , Xi Chen , Dawei Hu , Ce Xu , Bowei Huang , Igor Baskin , Mark Allen Neil , Tianhao Zhang , Malik Karman Sadiq , Shankar Krishnan , Jenching Tsai , Carlos L. Ygartua , Yao-Chung Tsao , Qiang Zhao
CPC classification number: G01N21/9501 , H01L22/12
Abstract: Methods and systems for compensating systematic errors across a fleet of metrology systems based on a trained error evaluation model to improve matching of measurement results across the fleet are described herein. In one aspect, the error evaluation model is a machine learning based model trained based on a set of composite measurement matching signals. Composite measurement matching signals are generated based on measurement signals generated by each target measurement system and corresponding model-based measurement signals associated with each target measurement system and reference measurement system. The training data set also includes an indication of whether each target system is operating within specification, an indication of the values of system model parameter of each target system, or both. In some embodiments, the composite measurement matching signals driving the training of the error evaluation model are weighted differently, for example, based on measurement sensitivity, measurement noise, or both.
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6.
公开(公告)号:US20210293532A1
公开(公告)日:2021-09-23
申请号:US17338449
申请日:2021-06-03
Applicant: KLA Corporation
Inventor: Houssam Chouaib , Aaron Rosenberg , Kai-Hsiang Lin , Dawei Hu , Zhengquan Tan
Abstract: Methods and systems for measuring optical properties of transistor channel structures and linking the optical properties to the state of strain are presented herein. Optical scatterometry measurements of strain are performed on metrology targets that closely mimic partially manufactured, real device structures. In one aspect, optical scatterometry is employed to measure uniaxial strain in a semiconductor channel based on differences in measured spectra along and across the semiconductor channel. In a further aspect, the effect of strain on measured spectra is decorrelated from other contributors, such as the geometry and material properties of structures captured in the measurement. In another aspect, measurements are performed on a metrology target pair including a strained metrology target and a corresponding unstrained metrology target to resolve the geometry of the metrology target under measurement and to provide a reference for the estimation of the absolute value of strain.
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公开(公告)号:US20200292467A1
公开(公告)日:2020-09-17
申请号:US16815362
申请日:2020-03-11
Applicant: KLA Corporation
Inventor: Natalia Malkova , Mikhail Sushchik , Dawei Hu , Carlos L. Ygartua
IPC: G01N21/95 , G01N21/956 , G01B11/06 , G06T7/00
Abstract: Methods and systems for estimating values of parameters of interest from optical measurements of a sample early in a production flow based on a multidimensional optical dispersion (MDOD) model are presented herein. An MDOD model describes optical dispersion of materials comprising a structure under measurement in terms of parameters external to a base optical dispersion model. In some examples, a power law model describes the physical relationship between the external parameters and a parameter of the base optical dispersion model. In some embodiments, one or more external parameters are treated as unknown values that are resolved based on spectral measurement data. In some embodiments, one or more external parameters are treated as known values, and values of base optical dispersion model parameters, one or more external parameters having unknown values, or both, are resolved based on spectral measurement data and the known values of the one or more external parameters.
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公开(公告)号:US10770362B1
公开(公告)日:2020-09-08
申请号:US16529495
申请日:2019-08-01
Applicant: KLA Corporation
Inventor: Natalia Malkova , Leonid Poslavsky , Ming Di , Qiang Zhao , Dawei Hu
IPC: H01L21/66 , G01R31/28 , G01N21/27 , G01R31/308
Abstract: Methods and systems for determining band structure characteristics of high-k dielectric films deposited over a substrate based on spectral response data are presented. High throughput spectrometers are utilized to quickly measure semiconductor wafers early in the manufacturing process. Optical models of semiconductor structures capable of accurate characterization of defects in high-K dielectric layers and embedded nanostructures are presented. In one example, the optical dispersion model includes a continuous Cody-Lorentz model having continuous first derivatives that is sensitive to a band gap of a layer of the unfinished, multi-layer semiconductor wafer. These models quickly and accurately represent experimental results in a physically meaningful manner. The model parameter values can be subsequently used to gain insight and control over a manufacturing process.
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公开(公告)号:US11796390B2
公开(公告)日:2023-10-24
申请号:US17856660
申请日:2022-07-01
Applicant: KLA Corporation
Inventor: Tianhan Wang , Aaron Rosenberg , Dawei Hu , Alexander Kuznetsov , Manh Dang Nguyen , Stilian Pandev , John Lesoine , Qiang Zhao , Liequan Lee , Houssam Chouaib , Ming Di , Torsten R. Kaack , Andrei V. Shchegrov , Zhengquan Tan
CPC classification number: G01J3/18 , G01J3/28 , G01N21/21 , G01N21/25 , G01N21/55 , G01N21/8422 , G01N21/8851 , G01N21/956 , G01J2003/2836 , G01N2021/8883
Abstract: A spectroscopic metrology system includes a spectroscopic metrology tool and a controller. The controller generates a model of a multilayer grating including two or more layers, the model including geometric parameters indicative of a geometry of a test layer of the multilayer grating and dispersion parameters indicative of a dispersion of the test layer. The controller further receives a spectroscopic signal of a fabricated multilayer grating corresponding to the modeled multilayer grating from the spectroscopic metrology tool. The controller further determines values of the one or more parameters of the modeled multilayer grating providing a simulated spectroscopic signal corresponding to the measured spectroscopic signal within a selected tolerance. The controller further predicts a bandgap of the test layer of the fabricated multilayer grating based on the determined values of the one or more parameters of the test layer of the fabricated structure.
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公开(公告)号:US20220349752A1
公开(公告)日:2022-11-03
申请号:US17856660
申请日:2022-07-01
Applicant: KLA Corporation
Inventor: Tianhan Wang , Aaron Rosenberg , Dawei Hu , Alexander Kuznetsov , Manh Dang Nguyen , Stilian Pandev , John Lesoine , Qiang Zhao , Liequan Lee , Houssam Chouaib , Ming Di , Torsten R. Kaack , Andrei V. Shchegrov , Zhengquan Tan
Abstract: A spectroscopic metrology system includes a spectroscopic metrology tool and a controller. The controller generates a model of a multilayer grating including two or more layers, the model including geometric parameters indicative of a geometry of a test layer of the multilayer grating and dispersion parameters indicative of a dispersion of the test layer. The controller further receives a spectroscopic signal of a fabricated multilayer grating corresponding to the modeled multilayer grating from the spectroscopic metrology tool. The controller further determines values of the one or more parameters of the modeled multilayer grating providing a simulated spectroscopic signal corresponding to the measured spectroscopic signal within a selected tolerance. The controller further predicts a bandgap of the test layer of the fabricated multilayer grating based on the determined values of the one or more parameters of the test layer of the fabricated structure.
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