摘要:
The present disclosure addresses limitations with methods, systems and processes for integrating multiple advanced technologies into a single automated manufacturing and repair cell. The methods, systems and processes of the present disclosure leverage unique software and hardware to configure a manufacturing cell that is capable of conducting process development and planning, dimensional analysis, pre-machining, surface preparation, cold spray (supersonic particle deposition), dust collection, helium recovery, and post machining in a single integrated manufacturing and repair cell.
摘要:
A system and method for integrating a production line process control system (PCS) with production line machine controllers to record data about processes completed on a production line. The PCS receives data from line controllers regarding processes that are completed on each part. Process data including process order data is stored by the PCS and used to instruct line controllers on whether a particular part should be accepted for machining or handled in another way. Rejected parts are flagged electronically so when they arrive at a subsequent line controller, they are directed to a chute containing parts removed from the production process. The PCS and line controllers exchange data about each part and applicable processes as it proceeds through production. The PCS records the data to develop a complete part history. The PCS integrates with a plant quality and tracking system that records the historical data.
摘要:
The invention relates to a method of using machining to repair a component workpiece (1), such as a turbomachine blade, from a known profile of the component (B), the method comprising a step of deforming (32) the profile (B) using a morphing method so that the deformed profile interpolates a cluster of points (A) measured on the component. Deforming the profile (B) involves comparing each zone of the component workpiece (1) that has excess or insufficient thickness (20) with elementary deformation configurations (EDCs) (5) each in the form of a mesh portion and of points, the elementary deformation configurations (EDCs) (5) being filed in a database (100), the database (100) associating the parameters of the morphing function (101) with each elementary deformation configuration (EDC) (102).
摘要:
An industrial automation surface-based computing system is provided. A computing surface component receives input via placing items thereon. A detection component determines when an object is place on the computing surface component, identifies the object, analyzes the object, and takes action in connection with the object.
摘要:
A method for controlling a manufacturing process includes processing a plurality of workpieces in a tool; monitoring a rework rate associated with the workpieces processed in the tool; and initiating an automatic corrective action in response to the rework rate being greater than a predetermined threshold. A manufacturing system includes a tool adapted to process a plurality of workpieces and a rework controller adapted to monitor a rework rate associated with the workpieces processed in the tool and initiate an automatic corrective action in response to the rework rate being greater than a predetermined threshold.
摘要:
A method of forming at least a portion of an earth-boring tool using an electronic representation of at least one geometric feature of at least a component of an earth-boring tool stored in memory accessible by a processor operatively connected to a multi-axis positioning system, a direct metal deposition apparatus, and a material removal apparatus. The processor generates a deposition path for the direct metal deposition apparatus is based at least in part on the electronic representation of the at least one geometric feature of the at least a component of the earth-boring tool. The direct metal deposition tool is operated according to the generated deposition path to deposit metal material on an earth-boring tool component coupled to the multi-axis positioning system to at least partially form the at least one geometric feature of the earth-boring tool. Methods also include methods of repairing earth-boring tools.
摘要:
A method and system for automated repair of a machine component is provided. According to the proposed method, a first geometry of the component, including a damaged portion of the component, is digitalized. A trough is then machined over the damaged portion of the component. The machining is numerically controlled using digitalized geometrical data of the first geometry of the component. A second geometry of the component is then digitalized subsequent to the machining, the second geometry including the trough. Subsequently, a material is deposited over the trough. The deposition of the material is numerically controlled digitalized geometrical data of the second geometry of the component.
摘要:
A method for measuring the profile of a component in the region of an edge of the component comprises the following steps: determining the position of an edge point of the component; defining a center line for the component in the region of the edge; and measuring at least one dimension of the component with reference to the center line.
摘要:
A method for measuring the profile of a component in the region of an edge of the component comprises the following steps: determining the position of an edge point of the component; defining a centre line for the component in the region of the edge; and measuring at least one dimension of the component with reference to the centre line.
摘要:
A method of re-engineering a part includes generating a parametric master model for the part from an editable geometry for the part and generating a manufacturing context model from a design master model. The design master model includes the parametric master model, and the manufacturing context model includes a number of tooling features. The method further includes creating a tooling master model from the manufacturing context model. The tooling master model includes a tooling geometry for the part. A system for re-engineering a part includes a part design master model module configured to generate the parametric master model from the editable geometry and a tooling master model module configured to receive the parametric master model, to generate the manufacturing context model from the parametric master model, and to create the tooling master model from the manufacturing context model.