Abstract:
A system and method for filling a mold with molten aluminum includes a molten metal pump, a vessel configured to contain molten metal, a mold for receiving molten metal, and a conduit between the vessel and the mold. Molten metal is pumped in the vessel until it reaches a level at which it flows through the conduit and into the mold. The flow of molten metal into the mold is stabilized to maintain a level of molten metal in the mold. A skin of solid metal forms between the mold and the conduit, at which time the pumping of molten metal can cease. The mold with solid metal in it can be moved.
Abstract:
A vortex metal insertion system for a metal recycling furnace, the system having a molten metal flow cycling through the furnace and through a vortex bowl in the system. The system includes one or more process sensors in the furnace, an automated molten metal flow adjustment device, and a computer controller. The computer controller reads the sensor(s) and adjusts the adjustment device to control the flow of molten metal through the vortex bowl based on the reading(s). The system has an insertion port through which scrap metal and other materials may be controllably inserted into the molten metal flow.
Abstract:
A scrap melting system and method includes a vessel that is configured to retain molten metal and a raised surface about the level of molten metal in the vessel. Solid metal is placed on the raised surface and molten metal from the vessel is moved upward from the vessel and across the raised surface to melt at least some of the solid metal. The molten metal is preferably raised from the vessel to the raised surface by a molten metal pumping device or system. The molten metal moves from the raised surface and into a vessel or launder.
Abstract:
An exemplary furnace system for melting stock metal includes a main hearth and a side well subsystem, which includes a melting well disposed downstream of the main hearth for receiving flow from the main hearth, an input flow inducer disposed upstream of the melting well and downstream of the main hearth, and an output flow inducer disposed downstream of the melting well and upstream of the main hearth. The input flow inducer drives molten metal into the melting well, thereby forming a differential metal head in the melting well. The output flow inducer evacuates molten metal from an output conduit, thereby reducing counter-pressure at an output port of the melting well communicating with the output conduit. This allows atmospheric pressure to add to the differential metal head in the melting well, resulting in an increase in productivity of the side well subsystem and of the furnace system as a whole.
Abstract:
One embodiment is directed to an oven for heating fibers. The oven comprises a plurality of walls forming a chamber and a supply structure disposed within the chamber between first and second ends of the chamber. The supply structure is in communication with a first heating system and is configured to direct heated gas from the first heating system into a first portion of the chamber. The supply structure is in communication with a second heating system and is configured to direct heated gas from the second heating system into a second portion of the chamber.
Abstract:
A plant for melting glass or rock including: a first melting tank including a batch material inlet, a heater that makes it possible to heat the batch materials until a liquid glass is obtained; a liquid glass outlet; and downstream of the melting tank, a second heating tank including metallic walls that are not covered with refractory insulating materials and that include a system of internal ducts allowing circulation of a coolant, a plurality of injectors of submerged burners, and a liquid glass outlet, in a form of an overflow, which limits a height of the glass bath in the heating tank to a value between 50 mm and 300 mm. A process for melting glass or rock uses such a melting plant.
Abstract:
A metal scrap submergence device having an open top chamber including side and base walls of a heat resistant material. An inlet is included in a side or base wall of the chamber for receiving molten metal. An outlet is included in the base of the chamber. A ramp extends from the side wall of the chamber to an inner column defining the outlet. The ramp includes a first edge adjacent the side wall and second interior edge adjacent the inner column. The working surface of the ramp between the first and second edges is concave. The inner column includes an end wall disposed opposite the chamber base, the end wall includes rounded inner and outer edges.
Abstract:
The present invention relates to a burning apparatus and a method for manufacturing reduced iron using the same, and more particularly, to a burning apparatus heating a coal briquette to manufacture reduced iron, which includes a first burning furnace heating the coal briquette while moving the truck accommodating the coal briquette along a linear movement path; a second burning furnace connected to the other side of the first burning furnace, and heating the coal briquette while moving the coal briquette discharged from the truck along an annular path; and a cooling device connected to the second burning furnace, and cooling the reduced iron while moving reduced iron reduced in the second burning furnace along an annular path. The burning apparatus circulates exhaust gases generated in the burning furnace and cooling device to control a temperature and an oxygen concentration and thus improves a metallization rate of the reduced iron.
Abstract:
A metal melting furnace includes: a furnace body which includes a storage space storing molten metal; a vortex chamber body which includes a vortex chamber capable of communicating with the storage space of the furnace body; and a drop weir part which changes a communication state and an interruption state between the storage space and the vortex chamber, wherein the drop weir part includes a blind drop weir and an opening type drop weir which are formed as separate members, wherein at least the blind drop weir is movable up and down with respect to the vortex chamber body and is selectively positioned at an upward movement position and a downward movement position so as to switch the communication state and the interruption state, and wherein the opening type drop weir includes notches which communicate the vortex chamber and the storage space with each other in the communication state.
Abstract:
An improved molten metal furnace including an enlarged buffer plate of nickel-based superalloy material which seals and separates the furnace burners from the product to be heated. The seal from the buffer plate provides for the creation of a generally inert atmosphere for the bath of molten metal. Additionally, angling the interconnecting passageways between the furnace regions improve the thermal efficiency of the circulating molten metal.