Abstract:
A husk plastic composite comprises a composition including: PVC 10 to 20 wt %; vinyl chloride/vinyl acetate (VC/VAC) copolymer 10 to 30 wt %; styrene-acrylonitrile copolymer (SAN) 1 to 5 wt %; chlorinated polyethylene (CPE) 1 to 5 wt %; rice husk powder 10 to 40 wt %; inorganic filler 10 to 40 wt %; internal lubricant 0.1 to 1 wt %; external lubricant 0.1 to 1 wt %; and heat stabilizer 1 to 5 wt %. The VC/VAC copolymer in the husk plastic composition can allow the composition to be processed by relatively lower processing temperature to save energy consumption, prevent the husk powder from being burnt or decomposed due to high temperature during the heating process to allow this natural material being added in a large amount in the composition and can reduce the amount of PVC through a large amount of filling additives but still maintain in good product mechanical properties.
Abstract:
An improved rotary head extruder incorporates a twin auger system, in lieu of the typically used single auger, to create random extruded products having a density within the range of about 3.0 to about 6.0 lbs/cu ft. Extrusion using the rotary die system of a rotary head extruder together with the twin auger system allows for a wide variety of fine materials to be successfully introduced into and conveyed within a rotary head extruder to the die assembly, where the materials are cooked to form random extruded products. A transition piece at the downstream end of the augers allows for continuous, uniform flow to the die assembly, where cooking takes place. The extruded products incorporate formulations with various ingredients aside from the typically used corn meal formulations, having different tastes and nutritional benefits while maintaining the desired bulk density, texture, and crunch of random extruded products.
Abstract:
A method for producing a twin screw cylinder provided with or having a wear-resistant coating, in which two bores, which extend essentially parallel to each other and overlap each other, are produced in a cylinder and then two liners are inserted into the bores, the liners having an essentially C-shaped cross-section, continuing from each other in the overlapping region of the bores, forming the inner surface of the bores, and serving as a wear-resistant coating. First, a tubular liner is inserted into a first bore and then is cut to form the C-shaped cross-section in accordance with the diameter of the other bore and after this, a second tubular liner is inserted into the second bore and then is cut to form the C-shaped cross-section in accordance with the diameter of the inner surface in the first bore formed by the first liner.
Abstract:
The application relates to a plasticizing unit with a cylinder and a screw that is rotatably mounted in the cylinder and has a screw section which is designed as a shearing section and in which a blocking web encircling the screw core in a helical manner and a main screw thread enclosed by the blocking web are provided. A shearing web runs in the main screw thread parallel to the blocking web at a lower height than the blocking web. In this manner, two screw threads are produced which run parallel to each other and are separated by the shearing web. The threads are designed in the form of wave screw threads. Each wave screw thread is equipped with one or more wave peaks with a surface which is designed in the form of a plateau and forms a wave peak shearing surface, wherein the wave peak shearing surface is located at the same height as the surface of the shearing web in the region. The shearing web surface section which lies in the region of a wave peak shearing surface constitutes a shearing web sharing surface. A wave peak shearing surface and a shearing web shearing surface together form a total shearing surface. A specified total shearing surface together with the inner wall of the cylinder forms a shearing gap in accordance with a shearing gap size specified for the total shearing surface.
Abstract:
A barrel main body, a sleeve, and a fixing mechanism (a fastening hole and a fastening device) are provided. The barrel main body includes a barrel hole having a cylindrical shape and a slit dividing an inner circumferential surface of the barrel hole. The sleeve having a hollow cylindrical shape is removably incorporated into the barrel hole. The slit includes two cutout surfaces facing each other with a space between. The fixing mechanism brings the inner circumferential surface of the barrel hole into close contact with the sleeve without any gap by narrowing the space between the cutout surfaces and deforming the barrel main body.
Abstract:
A method of extruding a dry mixture includes providing mixing materials to a twin screw extruder. The mixing materials are substantially dry and may include a substantially unfibrillated binder and a carbon material. The method includes extruding the mixing materials via a twin screw extruder to form an extruded mixture that is substantially dry. In one embodiment, the substantially dry mixture exiting the extruder may be further processed to form an electrode material, such as by a calendaring step.
Abstract:
An extruder capable of improved mixing is disclosed. The extruder comprises of a housing having at least two cylindrical housing bores, each housing bore having an axis disposed parallel to the other axis. The extruder further comprises of at least a first screw shaft and a second screw shaft being disposed in the first and second housing bores. The first and second screw shaft being provided with extruder processing elements that defines a mixing zone. The first and second screw each having extruder D and a screw root diameter d. The first and second screw shaft each having a volumetric ratio of at least 1.4 wherein the volumetric ratio is defined by the extruder diameter D divided by the screw inner diameter d.
Abstract:
A flange for a screw housing (500) of a double screw extruder, the flange comprising a flange body, and a flange bore formed in the flange body and having a shape of two partially overlapping circles, wherein the flange bore has an inner perimeter corresponding to an outer perimeter of an accommodation chamber for two extruder screws.
Abstract:
The present invention relates to a process for the production of a reinforced polyamide (rP) in an extruder. In this process, a first mixture (M1), a second mixture (M2) and a third mixture (M3) are added into the extruder, and subsequently at least one carbon material is added to obtain a carbon containing polymerizable mixture (cpM) in the extruder. This carbon containing polymerizable mixture (cpM) is polymerized and subsequently devolatilized to obtain the reinforced polyamide (rP). Furthermore, the present invention relates to the reinforced polyamide (rP) obtainable by the inventive process.