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公开(公告)号：US20160297156A1
公开(公告)日：2016-10-13
申请号：US15186111
申请日：2016-06-17
发明人： Shusuke Tobita
CPC分类号： B29D11/00269 , B29C45/1706 , B29C45/174 , B29C45/2632 , B29C2045/1702 , B29C2045/1741 , G02B1/041 , G02B3/08 , G02B5/1876
摘要： A center-portion molding member having a center-portion transfer shape surface and a side wall surface is inserted and fitted in a frame-portion molding member having a frame-portion transfer shape surface to form a part of a cavity. The center-portion molding member has a groove portion in the side wall surface. The groove portion protrudes from the frame-portion transfer shape surface. Before injected resin transfers a shape of the center-portion transfer shape surface, the side wall surface of the center-portion molding member is sealed with the resin to form, between the center-portion transfer shape surface and the resin, a space in which gas is confined.
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公开(公告)号：US20170312965A1
公开(公告)日：2017-11-02
申请号：US15522772
申请日：2015-07-02
申请人： Yasuhiro SUZUKI
发明人： Yasuhiro SUZUKI
CPC分类号： B29C45/401 , B29C45/0025 , B29C45/1734 , B29C45/174 , B29C45/2673 , B29C45/34 , B29C45/40 , B29C45/57 , B29C2045/1741 , B29C2045/4015 , B29C2045/4052
摘要： [Problem] The present invention relates to a manufacturing method for obtaining a molded article having an expanded layer in the molded article, wherein an expanding agent and device used to manufacture a resin having expansion properties, and a means for increasing expansion ratio are provided.[Solution] In the present invention, an expanding agent placed in a heating cylinder of a molding machine is configured as a liquid, the volume of the expanding agent is controlled, and the expanding agent is injected into a molten resin in the heating cylinder of the molding machine. The volume of the injected expanding agent can thereby be accurately measured each time. When a low-boiling liquid such as water, an alcohol, or an ether is used as the injected expanding agent, all of the liquid is vaporized by the temperature of the heating cylinder of the molding machine, and no residue thereof is therefore left in the molded article. When sodium bicarbonate water is used as the injected expanding agent, solvent water vaporizes and water vapor also becomes expandable gas, which is less expensive than using sodium bicarbonate as the expanding agent for a master batch using the resin that is to be molded.
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公开(公告)号：US5439365A
公开(公告)日：1995-08-08
申请号：US262342
申请日：1994-06-20
申请人： James W. Hendry
发明人： James W. Hendry
CPC分类号： B29C45/174 , B29C2043/566 , B29C2045/1741
摘要： A mold apparatus and method is used to form a solid injection molded plastic part having no internal voids, a Class A finish, a sink-free exterior appearance surface, and unevenly distributed structural detail extending from the opposite surface, the detail including free-standing reinforcement ribs, attachment bosses, and the like. A charge of hot melted thermoplastic and pressurized gas are sequentially injected into a mold cavity defining the shape of the desired part, the plastic not filling the cavity and being simultaneously received in shaped recesses and grooves which form the structural detail. The pressurized gas forces the hot plastic from one mold half against the other mold half, and into the recesses and grooves, and is maintained during cooling. A gas seal is formed by the plastic to prevent gas in the mold cavity from reaching the finished exterior surface of the part during shrinkage of the plastic. Gas inlets and plastic volume areas cooperate with rib forming chambers to enhance resin distribution in the cavity. Importantly, the gas can be reclaimed, such as for recirculation and cooling.
摘要翻译： 使用模具设备和方法来形成没有内部空隙的固体注射成型塑料部件，A类涂层，无凹槽的外观表面，以及从相对表面延伸的不均匀分布的结构细节，该细节包括独立的 加强肋，附接凸起等。 热熔化的热塑性和加压气体的装料被顺序地注入限定所需部分形状的模腔中，塑料不填充空腔并同时容纳在形成结构细节的成形凹槽和凹槽中。 加压气体迫使来自一个半模的热塑料抵靠另一个半模，并且进入凹槽和凹槽，并在冷却期间保持。 气体密封由塑料形成，以防止模具腔中的气体在塑料收缩期间到达零件的最终外表面。 气体入口和塑料体积区域与肋形成室配合以增强腔体中的树脂分布。 重要的是，可以回收气体，例如再循环和冷却。
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4.发明授权Molded-article manufacturing method, mold, and optical element including fresnel lens 有权模制品制造方法，模具和包括菲涅尔透镜的光学元件公开(公告)号：US09395470B2
公开(公告)日：2016-07-19
申请号：US13804200
申请日：2013-03-14
发明人： Shuusuke Tobita
CPC分类号： B29D11/00269 , B29C45/1706 , B29C45/174 , B29C45/2632 , B29C2045/1702 , B29C2045/1741 , G02B1/041 , G02B3/08 , G02B5/1876
摘要： A center-portion molding member having a center-portion transfer shape surface and a side wall surface is inserted and fitted in a frame-portion molding member having a frame-portion transfer shape surface to form a part of a cavity. The center-portion molding member has a groove portion in the side wall surface. The groove portion protrudes from the frame-portion transfer shape surface. Before injected resin transfers a shape of the center-portion transfer shape surface, the side wall surface of the center-portion molding member is sealed with the resin to form, between the center-portion transfer shape surface and the resin, a space in which gas is confined.
摘要翻译： 具有中心部分转移形状表面和侧壁表面的中心部分模制构件插入并装配在具有框架部分转移形状表面的框架部分模制构件中以形成腔的一部分。 中心部分模制构件在侧壁表面中具有凹槽部分。 槽部从框部传递形状表面突出。 在注入树脂转移中心部分转移形状表面的形状之前，中心部分模制构件的侧壁表面用树脂密封，以在中心部分转移形状表面和树脂之间形成一个空间，其中 气体被限制
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5.发明申请Surface reforming method and surface reforming apparatus of thermoplastic resin, and molded product 审中-公开表面改性法和热塑性树脂的表面改性装置及成型品公开(公告)号：US20070116930A1
公开(公告)日：2007-05-24
申请号：US11602177
申请日：2006-11-21
申请人： Atsushi Yamada , Atsushi Yusa
发明人： Atsushi Yamada , Atsushi Yusa
CPC分类号： B29C45/174 , B29C45/0053 , B29C45/1701 , B29C45/1705 , B29C45/561 , B29C2045/1702 , B29C2045/1741 , B29C2071/0054 , Y10T428/24479 , Y10T428/31678
摘要： To cause uniform infiltration in a thermoplastic resin surface in a short time using a small amount of a surface reforming material. A surface reforming method of a thermoplastic resin includes a step of opening a movable mold after a thermoplastic resin is molded in a cavity to form a gap between a portion of a molded product and a stationary mold, a step of introducing supercritical fluid, subcritical fluid, or high pressure gas including a surface reforming material into the gap, a step of narrowing the gap by closing the movable mold by a predetermined amount to prevent leaking of the introduced supercritical fluid, subcritical fluid, or high pressure gas from the gap, and of charging the supercritical fluid, the subcritical fluid, or the high pressure gas into a narrowed second gap, and a step of clamping and compressing the molded product.
摘要翻译： 使用少量的表面改性材料在短时间内在热塑性树脂表面中均匀渗透。 热塑性树脂的表面改性方法包括在将热塑性树脂模制在空腔中以在模制产品的一部分和固定模具之间形成间隙的情况下打开活动模具的步骤，引入超临界流体，亚临界流体 或包括表面重整材料的高压气体进入间隙，通过将可动模具闭合预定量来缩小间隙的步骤，以防止引入的超临界流体，亚临界流体或高压气体从间隙泄漏，以及 将超临界流体，亚临界流体或高压气体充入狭窄的第二间隙中，以及夹持和压缩模制产品的步骤。
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6.发明申请MOLDED-ARTICLE MANUFACTURING METHOD, MOLD, AND OPTICAL ELEMENT INCLUDING FRESNEL LENS 有权模具制造方法，模具和光学元件，包括FRESNEL LENS公开(公告)号：US20130265655A1
公开(公告)日：2013-10-10
申请号：US13804200
申请日：2013-03-14
发明人： Shuusuke Tobita
IPC分类号： G02B3/08
CPC分类号： B29D11/00269 , B29C45/1706 , B29C45/174 , B29C45/2632 , B29C2045/1702 , B29C2045/1741 , G02B1/041 , G02B3/08 , G02B5/1876
摘要： A center-portion molding member having a center-portion transfer shape surface and a side wall surface is inserted and fitted in a frame-portion molding member having a frame-portion transfer shape surface to form a part of a cavity. The center-portion molding member has a groove portion in the side wall surface. The groove portion protrudes from the frame-portion transfer shape surface. Before injected resin transfers a shape of the center-portion transfer shape surface, the side wall surface of the center-portion molding member is sealed with the resin to form, between the center-portion transfer shape surface and the resin, a space in which gas is confined.
摘要翻译： 具有中心部分转移形状表面和侧壁表面的中心部分模制构件插入并装配在具有框架部分转移形状表面的框架部分模制构件中以形成腔的一部分。 中心部分模制构件在侧壁表面中具有凹槽部分。 槽部从框部传递形状表面突出。 在注入树脂转移中心部分转移形状表面的形状之前，中心部分模制构件的侧壁表面用树脂密封，以在中心部分转移形状表面和树脂之间形成一个空间，其中 气体被限制
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公开(公告)号：US20120267815A1
公开(公告)日：2012-10-25
申请号：US13448605
申请日：2012-04-17
申请人： Ryuichi TOKUNOU
发明人： Ryuichi TOKUNOU
CPC分类号： B29C45/174 , B29C33/10 , B29C44/105 , B29C44/351 , B29C44/42 , B29C44/588 , B29C45/34 , B29C45/401 , B29C2045/1741 , B29K2105/04
摘要： An injection molding machine includes a gas feeding mechanism configured to feed gas to a cavity formed between a first mold plate and a second mold plate in a clamped state; an injection apparatus configured to inject a foamable resin into the cavity having an inside pressure thereof increased to be higher than an atmospheric pressure by the gas feeding mechanism; and a gas releasing mechanism configured to release the gas inside the cavity to an atmosphere through a gap formed between an inner wall surface of a through hole formed through one of the first mold plate and the second mold plate and an outer circumferential surface of a mold member inserted into the through hole, during or after the injection of the foamable resin by the injection apparatus.
摘要翻译： 注射成型机包括：气体供给机构，其构造成在夹紧状态下将气体供给到形成在第一模板和第二模板之间的空腔; 注射装置，其被构造成通过所述气体供给机构将内部压力的发泡性树脂注入到高于大气压的空腔内; 以及气体释放机构，其构造成通过形成在通过第一模板和第二模板中的一个形成的通孔的内壁表面之间的间隙和模具的外周表面将空腔内的气体释放到大气中 在通过注射装置注射可发泡树脂期间或之后，插入到通孔中的构件。
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8.发明授权
公开(公告)号：US5542611A
公开(公告)日：1996-08-06
申请号：US511952
申请日：1995-08-07
申请人： James W. Hendry
发明人： James W. Hendry
CPC分类号： B29C45/174 , B29C2043/566 , B29C2045/1741
摘要： A mold apparatus and method is used to form a solid injection molded plastic part having no internal voids, a Class A finish, a sink-free exterior appearance surface, and unevenly distributed structural detail extending from the opposite surface, the detail including free-standing reinforcement ribs, attachment bosses, and the like. A charge of hot melted thermoplastic and pressurized gas are sequentially injected into a mold cavity defining the shape of the desired part, the plastic not filling the cavity and being simultaneously received in shaped recesses and grooves which form the structural detail. The pressurized gas forces the hot plastic from one mold half against the other mold half, and into the recesses and grooves, and is maintained during cooling. A gas seal is formed by the plastic to prevent gas in the mold cavity from reaching the finished exterior surface of the part during shrinkage of the plastic. Gas inlets and plastic volume areas cooperate with rib forming chambers to enhance resin distribution in the cavity. Importantly, the gas can be reclaimed, such as for recirculation and cooling.
摘要翻译： 使用模具设备和方法来形成没有内部空隙的固体注射成型塑料部件，A类涂层，无凹槽的外观表面，以及从相对表面延伸的不均匀分布的结构细节，该细节包括独立的 加强肋，附接凸起等。 热熔化的热塑性和加压气体的装料被顺序地注入限定所需部分形状的模腔中，塑料不填充空腔并同时容纳在形成结构细节的成形凹槽和凹槽中。 加压气体迫使来自一个半模的热塑料抵靠另一个半模，并且进入凹槽和凹槽，并在冷却期间保持。 气体密封由塑料形成，以防止模具腔中的气体在塑料收缩期间到达零件的最终外表面。 气体入口和塑料体积区域与肋形成室配合以增强腔体中的树脂分布。 重要的是，可以回收气体，例如再循环和冷却。
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公开(公告)号：US20180194051A1
公开(公告)日：2018-07-12
申请号：US15737316
申请日：2016-12-07
申请人： Yasuhiro SUZUKI
发明人： Yasuhiro SUZUKI
CPC分类号： B29C45/43 , B29C45/0025 , B29C45/0055 , B29C45/03 , B29C45/1732 , B29C45/1734 , B29C45/174 , B29C45/34 , B29C45/401 , B29C2045/1737 , B29C2045/1741 , B29C2045/4015
摘要： [Problems] The objective of present invention is to provide the mold, injection molding system and method capable of limiting the outflow of pressurized fluid injected into a mold cavity.[Solution] A mold device and a molding device comprising: a shaft body 27 provided at least on one mold among a first mold 205 and a second mold 206 that form a molding space 200, the shaft body being used for pushing out a molded article formed from a resin injected into the molding space 200; a ring-shaped elastic member for supporting the shaft body 27 in which an opening formed along the circumferential direction is oriented toward the said molding space; and an injection portion provided on at least one mold among the first mold 205 and the second mold 206, the injection portion being used for injecting a pressurized fluid into the molding space 200.
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公开(公告)号：US09346204B2
公开(公告)日：2016-05-24
申请号：US13448605
申请日：2012-04-17
申请人： Ryuichi Tokunou
发明人： Ryuichi Tokunou
IPC分类号： B29C45/34 , B29C44/42 , B29C45/17 , B29C45/40 , B29C33/10 , B29C44/10 , B29C44/58 , B29C44/34 , B29K105/04
CPC分类号： B29C45/174 , B29C33/10 , B29C44/105 , B29C44/351 , B29C44/42 , B29C44/588 , B29C45/34 , B29C45/401 , B29C2045/1741 , B29K2105/04
摘要： An injection molding machine includes a gas feeding mechanism configured to feed gas to a cavity formed between a first mold plate and a second mold plate in a clamped state; an injection apparatus configured to inject a foamable resin into the cavity having an inside pressure thereof increased to be higher than an atmospheric pressure by the gas feeding mechanism; and a gas releasing mechanism configured to release the gas inside the cavity to an atmosphere through a gap formed between an inner wall surface of a through hole formed through one of the first mold plate and the second mold plate and an outer circumferential surface of a mold member inserted into the through hole, during or after the injection of the foamable resin by the injection apparatus.
摘要翻译： 注射成型机包括：气体供给机构，其构造成在夹紧状态下将气体供给到形成在第一模板和第二模板之间的空腔; 注射装置，其被构造成通过所述气体供给机构将内部压力的发泡性树脂注入到高于大气压的空腔内; 以及气体释放机构，其构造成通过形成在通过第一模板和第二模板中的一个形成的通孔的内壁表面之间的间隙和模具的外周表面将空腔内的气体释放到大气中 在通过注射装置注射可发泡树脂期间或之后，插入到通孔中的构件。
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