摘要:
A rotary machining apparatus that includes a rotary that supports and rotates a workpiece having helical teeth; a grinding wheel that grinds the helical teeth of the workpiece to be rotated by the rotary with grinding teeth; and a conveyor for carrying the workpiece in and out of the rotary, wherein the conveyor includes, around a turning center axis, a plurality of grippers for sandwiching the workpiece and a plurality of dressers for forming toothed surfaces of the grinding teeth, and turns around the turning center axis so that the grippers sequentially approach the rotary and the dressers sequentially approach the grinding wheel, and dress teeth of the dressers each have different shapes of toothed surfaces.
摘要:
The present disclosure relates to a machining head for a gear manufacturing machine having at least one driven motor spindle and at least one counter-spindle, wherein a tool arbor having at least one tool arranged thereon is mounted between the motor spindle and the counter-spindle, and wherein at least one balancing device is integrated within the driven motor spindle and at least one balancing device is integrated within the counter-spindle.
摘要:
A gear grinding apparatus comprises a work-piece stand, a tool stand, a grinding wheel assembly and a modification assembly. The work-piece stand has a first shaft to hold and rotate an unmodified gear. The tool stand is movable along a first axial direction against the work-piece stand and includes a slide member. The grinding wheel assembly is located on the slide member to grind the unmodified gear. The modification assembly is located on the slide member above the grinding wheel assembly and includes a rotary member rotatably mounted on the slide member and having a second shaft rotatable about an axis intersecting the second axial direction at an angle smaller than ninety degrees, a trimmer and a movable arm interposed between the rotary member and trimmer. The trimmer has an oblique deviation displacement and a tool modification displacement. The invention formed can reduce production cost and shrink apparatus size.
摘要:
A tooth flank machining device includes a helical teeth grinding wheel, a position adjusting unit] capable of moving a relative position of a rotational axis of the helical teeth grinding wheel to a rotational axis of a work gear, and a controlling unit having a relative position controller activating the position adjusting unit to adjust the relative position of the rotational axis of the helical teeth grinding wheel to the rotational axis of the work gear so that the helical teeth grinding wheel engages the work gear with a grinding wheel tooth flank of the helical teeth grinding wheel abutting on only one of work tooth flanks forming a tooth of the work gear, a grinding wheel rotating unit controller activating a grinding wheel rotating unit, and a torque controlling unit controller activating a rotational torque controlling unit to adjust rotational torque within a predetermined range.
摘要:
An object is to provide an internal gear grinding machine and a dressing method for a barrel-shaped threaded tool which make it possible to achieve space savings and reduce the size of a machine by simplifying dressing operation. To achieve the object, an internal gear grinding machine for use in grinding a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (17) in mesh with each other includes a dressing device (20) for dressing the threaded tool (17) by meshing the threaded grinding wheel (17) with a disk dresser (56). At the time of dressing, the threaded grinding wheel (17) and the disc dresser (56) are operated in accordance with the helix angle and the barrel shape of the threaded grinding wheel (17).
摘要:
Provided is an internal gear machining method capable of achieving improvement of machining accuracy and extension of the tool life by increasing a slip velocity. For this purpose, internal gear machining is performed on a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (11) in mesh with each other. The workpiece (W) is rotatable about a workpiece rotation axis (C1), and the barrel-shaped threaded grinding wheel (11) is rotatable about a grinding wheel rotation axis (B1) having a predetermined shaft angle (Σ) to the workpiece rotation axis (C1). In the internal gear machining method, the shaft angle (Σ) is set large based on the amount of change in a grinding pitch wheel pitch radius of the threaded grinding wheel (11).
摘要:
An object is to provide an internal gear grinding machine which makes it possible to achieve space savings and reduce the size of a machine, as well as to prevent the tools from being damaged even when an abnormal situation such as a blackout occurs, by simplifying dressing operation. To achieve the object, an internal gear grinding machine for use in grinding a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (17) in mesh with each other includes a dressing device (20) for dressing the threaded tool (17) by meshing the threaded grinding wheel (17) with a disk dresser (56). At the time of dressing, the threaded grinding wheel (17) and the disc dresser (56) are operated in accordance with the helix angle and barrel shape of the threaded grinding wheel (17), and the brake mechanism (58) applies a braking force to a dresser turn drive motor (53) to enable the disc dresser (56) to be maintained at a turned position thereof.
摘要:
Based on a left tooth surface (28) having a maximum accumulated pitch error ALmax (when clockwise direction is a positive direction) and a right tooth surface (29) having a minimum accumulated pitch error ARmin (when clockwise direction is a positive direction), which are conceived to most likely have insufficiently ground portions, a correction value δθ which cancels these accumulated pitch errors for suppressing the accumulated pitch error after grinding is obtained. A reference tooth groove angle θ0 is corrected by the correction value δθ, thereby obtaining the meshing angle θ of the work gear. All teeth detection and signal processing in a short period of time is realized by using a displacement sensor and a high-speed meshing-dedicated circuit board.
摘要:
The invention relates to a method and machine for the dressing of a grinding tool (1), which has at least one tooth-shaped profile (2) with a first flank (3) and an opposing second flank (4). A disk-shaped dressing tool (5) used for dressing of the grinding tool (2) has a first abrasive area (6) and a second abrasive area (7). To allow a faster and thus more economical dressing of the grinding tool, the first abrasive area (6) contacts the first flank (3) and the second abrasive area (7) contacts the second flank (4) simultaneously, and the disc-shaped dressing tool (5) and/or the grinding tool (1) are pivoted relatively to another around an axis (A) being arranged perpendicular to the axis of rotation (C) of the grinding tool (1), so that both flanks (3, 4) are dressed simultaneously.
摘要:
Crown wheels (21) are ground on a grinding machine with the aid of a hobbing grinding disc (11) of ceramic material which is formed on the same grinding machine with the aid of a dressing crown wheel (13) with one or more teeth (14) provided with a dressing material such as diamond. The shape of said crown wheel tooth or teeth is in principle the same as the shape of the teeth of the crown wheel to be ground. The hobbing grinding disc (11) is mounted on the grinding wheel shaft (12) of the grinding machine both during its formation and during the grinding of the crown wheels, while the dressing crown wheel (13) or the crown wheel (21) to be ground is mounted on the workpiece holder (15) of the grinding machine. During the formation of the hobbing grinding disc (11) or the grinding of the crown wheels (21) the movements of the hobbing grinding disc relative to the tooth or teeth (14) of the dressing crown wheel (13) provided with a dressing material or the crown wheels (21) to be ground are in principle the same. The shape of the tooth or teeth (14) of the dressing crown wheel is consequently always transferred in the same way by means of the hobbing grinding disc to the teeth of the crown wheels to be ground. Crown wheels can be ground very accurately in this way.