公开(公告)号：US09079292B2

公开(公告)日：2015-07-14

申请号：US13500838

申请日：2010-10-06

申请人： Yoshikoto Yanase ,  Masashi Ochi

发明人： Yoshikoto Yanase ,  Masashi Ochi

IPC分类号： B24B49/18 ,  B24B53/07 ,  B23F23/12 ,  B24B53/075 ,  B23F5/04 ,  B23F13/00 ,  B23F21/02

CPC分类号： B24B53/075 ,  B23F5/04 ,  B23F13/006 ,  B23F21/026 ,  B23F23/1225 ,  B24B49/18 ,  B24B53/07 ,  B24B53/085

摘要： Provided is a method of making a barrel-shaped worm-like tool whereby a barrel-shaped worm-like tool capable of efficiently performing grinding without unequal wear can easily be made. The aforementioned method comprises making the barrel-shaped worm-like tool (12) by using a dressing gear (11) to dress the barrel-shaped worm-like tool (12), which is used for machining an internal gear and has a diameter that gradually increases from the ends (12b, 12c) to the center (12a) in the axial direction. On the basis of data wherein the number of teeth is less than that of the internal gear to be machined, the dressing gear (11) and the barrel-shaped worm-like tool (12) are engaged with each other at the same axial intersection angle as during gear-machining performed by the barrel-shaped worm-like tool (12).

摘要翻译： 提供了一种制造桶形蜗杆状工具的方法，由此可以容易地进行能够有效地进行不磨损磨损的筒状蜗杆状工具。 上述方法包括通过使用修整齿轮（11）来制造桶形蜗杆状工具（12）来装饰用于加工内齿轮的筒形蜗杆状工具（12），并且具有直径 其从端部（12b，12c）沿轴向逐渐增加到中心（12a）。 基于齿数小于被加工内齿轮数量的数据，修整齿轮11和筒状蜗杆状工具12在相同的轴向相交处相互接合 在由桶形蠕虫状工具（12）执行齿轮加工期间的角度。

公开(公告)号：US20130130598A1

公开(公告)日：2013-05-23

申请号：US13580399

申请日：2010-10-06

申请人： Yoshikoto Yanase ,  Masashi Ochi ,  Yasuhiro Nakamichi

发明人： Yoshikoto Yanase ,  Masashi Ochi ,  Yasuhiro Nakamichi

IPC分类号： B24B53/075

CPC分类号： B24B53/075 ,  B23F5/163 ,  B23F23/1231 ,  B24B53/062 ,  G05B19/186

摘要： Disclosed is a method for dressing a threaded grinding stone for internal gear grinding, by which a threaded grinding stone for grinding an internal gear can be dressed with a high degree of accuracy by using a dressing gear that has been produced with a high degree of accuracy. In a state in which a barrel-shaped threaded grinding stone (11), which is disposed at an axial angle (Σ) to the internal gear (W) that is conferred during the grinding of said internal gear (W), and an external tooth-type dressing gear (13), which is capable of meshing with a virtual external gear (14) virtually formed in a manner so as to mesh with the internal gear (W) in place of the threaded grinding stone (11) disposed at the axial angle (Σ), have been meshed together, the threaded grinding stone (11) and the dressing gear (13) are simultaneously rotated while being moved relatively in a circular arc in the X-Y plane, whereby the dressing gear (13) dresses along the entire area in the axis direction of the threaded grinding stone (11).

摘要翻译： 公开了一种修整用于内齿轮磨削的螺纹磨石的方法，通过使用已经以高精度制造的修整齿轮，可以高精度地修整用于研磨内齿轮的螺纹磨石 。 在这样的状态下，在研磨所述内齿轮（W）期间被赋予与所述内齿轮（W）成轴向角度（Sigma）的筒形螺纹磨石（11）和外部 齿型修整齿轮（13），其能够与虚拟外部齿轮（14）啮合，虚拟外齿轮（14）以与内齿轮（W）啮合的方式实际形成，而不是设置在螺纹磨石 轴向角度（Sigma）已经啮合在一起，螺纹磨石（11）和修整齿轮（13）在XY平面内相对于圆弧相对运动的同时旋转，由此修整齿轮（13）穿着 沿着螺纹磨石（11）的轴线方向的整个区域。

公开(公告)号：US20110275290A1

公开(公告)日：2011-11-10

申请号：US13141250

申请日：2009-12-16

申请人： Masashi Ochi ,  Yoshikoto Yanase

发明人： Masashi Ochi ,  Yoshikoto Yanase

IPC分类号： B24B53/075 ,  B23F5/04

CPC分类号： B24B53/12 ,  B23F5/04 ,  B23F23/1225 ,  B24B53/075

摘要： An object is to provide an internal gear grinding machine and a dressing method for a barrel-shaped threaded tool which make it possible to achieve space savings and reduce the size of a machine by simplifying dressing operation. To achieve the object, an internal gear grinding machine for use in grinding a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (17) in mesh with each other includes a dressing device (20) for dressing the threaded tool (17) by meshing the threaded grinding wheel (17) with a disk dresser (56). At the time of dressing, the threaded grinding wheel (17) and the disc dresser (56) are operated in accordance with the helix angle and the barrel shape of the threaded grinding wheel (17).

摘要翻译： 本发明的目的是提供一种用于桶形螺纹工具的内齿轮研磨机和修整方法，其可以通过简化修整操作来实现空间节省和减小机器的尺寸。 为了实现该目的，通过使工件（W）与相互啮合的筒状螺纹砂轮（17）同步旋转而用于研磨工件（W）的内齿轮磨床包括修整装置（20） 用于通过将螺纹砂轮（17）与圆盘修整器（56）啮合来修整螺纹工具（17）。 在修整时，螺纹砂轮（17）和圆盘修整器（56）根据螺纹砂轮（17）的螺旋角和筒形操作。

公开(公告)号：US09969018B2

公开(公告)日：2018-05-15

申请号：US13389413

申请日：2010-08-06

申请人： Yoshikoto Yanase ,  Masashi Ochi

发明人： Yoshikoto Yanase ,  Masashi Ochi

IPC分类号： B23F5/04 ,  B23F15/00 ,  B23F23/12 ,  G05B19/18

CPC分类号： B23F23/1218 ,  G05B19/186 ,  G05B2219/45214

摘要： An internal gear machining method and an internal gear machining device, are provided for grinding of a tooth profile of an internal gear using a barrel-shaped threaded grinding wheel. An NC device functions as a tooth profile error correction means and reduces a measured pressure angle error of a workpiece at a tooth face by correcting the radial position, the lateral position of the grinding wheel, the turning angle of the grinding wheel, and the helical motion; reduces a measured error in the direction of a tooth trace of the workpiece at a tooth face by correcting the helical motion; and reduces a measured tooth thickness error of the workpiece at a tooth face by correcting the radial position, the lateral position of the grinding wheel, and the helical motion.

公开(公告)号：US20140357167A1

公开(公告)日：2014-12-04

申请号：US14348168

申请日：2012-02-20

申请人： Yoshikoto Yanase ,  Masashi Ochi ,  Yasuhiro Nakamichi

发明人： Yoshikoto Yanase ,  Masashi Ochi ,  Yasuhiro Nakamichi

IPC分类号： B24B53/075 ,  B24B53/12

CPC分类号： B24B53/075 ,  B23F23/1225 ,  B24B53/085 ,  B24B53/12

摘要： A disk dresser and a dressing method enable high-precision dressing of a drum-shaped gear-like grindstone and shaping of the cutting teeth of the grindstone without changing the shape of the cutting teeth of the disk dresser. A drum-shaped gear-like grindstone is brought into linear contact with a workpiece so as to link with the contours of the tooth right angle cross-section orthogonal to the twist direction of the workpiece teeth. The grindstone and a disk dresser, in an engaged state, are caused to rotate synchronously, thereby causing the drum-shaped grindstone to be dressed by the disk dresser. The disk dresser blade shape is made to match the tooth right angle cross-section shape of the teeth of the ground workpiece. The grindstone and the disk dresser are caused to move and revolve in accordance with the drum shape and the angle of twist of the grindstone.

摘要翻译： 圆盘修整器和修整方法能够对鼓形齿轮状磨石进行高精度的修整，并且可以在不改变圆盘修整器的切割齿的形状的情况下对磨石的切割齿进行成形。 鼓形齿轮状磨石与工件线性接触，以与与工件齿的扭转方向正交的齿直角横截面的轮廓连接。 处于接合状态的磨石和盘形修整器被引起同步旋转，从而使滚筒磨石由盘修整器穿着。 圆盘修整器叶片形状与地面工件齿的齿直角截面形状相匹配。 磨石和圆盘修整器根据鼓形状和磨石的扭转角度移动和旋转。

公开(公告)号：US08460064B2

公开(公告)日：2013-06-11

申请号：US12668593

申请日：2008-08-12

申请人： Yoshikoto Yanase ,  Masashi Ochi ,  Hiroshi Gunbara

发明人： Yoshikoto Yanase ,  Masashi Ochi ,  Hiroshi Gunbara

IPC分类号： B24B1/00

CPC分类号： B24B53/085 ,  B23F23/1225 ,  Y10T409/10

摘要： In a method of dressing a barrel worm-shaped tool, a disc-shaped disc dresser (13) meshes with a barrel worm-shaped grinding wheel (12) having its diameter gradually increasing from the two end portions in the axial direction thereof towards the middle portion thereof and used to grind an internal gear (11). The barrel worm-shaped grinding wheel (12) rotates around a tool-rotating shaft (B) disposed at a predetermined shaft angle (A1) with a vertical work-rotating shaft (C1) for the internal gear (11). The disc dresser (13) rotates around a dresser-rotating shaft (D), the disc dresser (13) being disposed at an angle equal to a helix angle of the internal gear (11). While the barrel worm-shaped grinding wheel (12) and the disc dresser (13) mesh with each other and are rotating, the barrel worm-shaped grinding wheel (12) and the disc dresser (13) revolve relative to each other within a horizontal plane.

摘要翻译： 在一种用于修整桶形蜗杆工具的方法中，盘形盘式修整器（13）与其直径从其两个端部沿其轴向方向逐渐增加的筒形磨轮（12）啮合， 其中间部分用于研磨内齿轮（11）。 筒形蜗轮（12）围绕设置在预定轴角（A1）的工具转动轴（B）旋转，内部齿轮（11）具有垂直加工旋转轴（C1）。 盘式修整器（13）围绕修整器旋转轴（D）旋转，盘形修整器（13）以等于内齿轮（11）的螺旋角的角度设置。 当桶形蜗杆形砂轮（12）和盘式修整器（13）彼此啮合并且旋转时，筒形蜗杆形砂轮（12）和盘式修整器（13）相对于彼此旋转， 水平面。

公开(公告)号：US20120252317A1

公开(公告)日：2012-10-04

申请号：US13500838

申请日：2010-10-06

申请人： Yoshikoto Yanase ,  Masashi Ochi

发明人： Yoshikoto Yanase ,  Masashi Ochi

IPC分类号： B24B53/085 ,  B24B53/075

CPC分类号： B24B53/075 ,  B23F5/04 ,  B23F13/006 ,  B23F21/026 ,  B23F23/1225 ,  B24B49/18 ,  B24B53/07 ,  B24B53/085

摘要： Provided is a method of making a barrel-shaped worm-like tool whereby a barrel-shaped worm-like tool capable of efficiently performing grinding without unequal wear can easily be made. The aforementioned method comprises making the barrel-shaped worm-like tool (12) by using a dressing gear (11) to dress the barrel-shaped worm-like tool (12), which is used for machining an internal gear and has a diameter that gradually increases from the ends (12b, 12c) to the center (12a) in the axial direction. On the basis of data wherein the number of teeth is less than that of the internal gear to be machined, the dressing gear (11) and the barrel-shaped worm-like tool (12) are engaged with each other at the same axial intersection angle as during gear-machining performed by the barrel-shaped worm-like tool (12).

摘要翻译： 提供了一种制造桶形蜗杆状工具的方法，由此可以容易地进行能够有效地进行不磨损磨损的筒状蜗杆状工具。 上述方法包括通过使用修整齿轮（11）来制造桶形蜗杆状工具（12）来装饰用于加工内齿轮的筒形蜗杆状工具（12），并且具有直径 其从端部（12b，12c）沿轴向逐渐增加到中心（12a）。 基于齿数小于被加工内齿轮数量的数据，修整齿轮11和筒状蜗杆状工具12在相同的轴向相交处相互接合 在由桶形蠕虫状工具（12）执行齿轮加工期间的角度。

公开(公告)号：US20120184187A1

公开(公告)日：2012-07-19

申请号：US13387260

申请日：2010-07-15

申请人： Yoshikoto Yanase ,  Masashi Ochi

发明人： Yoshikoto Yanase ,  Masashi Ochi

IPC分类号： B23F5/04 ,  B24B53/075

CPC分类号： B23F23/1225 ,  B23F5/04 ,  B24B53/085

摘要： A method is disclosed for dressing a tool used for machining an internally toothed gear. The method includes meshing an internally toothed gear-like dressing gear, which is rotatable about the dressing gear rotation axis, with a barrel-shaped, screw-like grindstone. For machining an internally toothed gear, the outer diameter of the screw-like grindstone after dressing is estimated before dressing, the angle of intersection between a dressing gear rotation axis and the screw-like tool rotation axis is set on the basis of the estimated outer diameter of the screw-like grindstone after dressing, and dressing is performed with the dressing gear and the screw-like grindstone meshed with each other at the set angle of intersection between the axes.

摘要翻译： 公开了一种用于修整用于加工内齿齿轮的工具的方法。 该方法包括将可绕整形齿轮旋转轴线旋转的内齿齿轮式修整齿轮与筒形的螺旋状磨石啮合。 为了加工内齿轮，在修整之前估计修整后的螺旋状磨石的外径，根据估计的外部轮廓来设定修整齿轮旋转轴和螺旋状刀具旋转轴之间的交点角度 修整后的螺旋状磨石的直径，并且在修整齿轮和螺旋状磨石之间以设定的轴线相交之间彼此啮合进行修整。

公开(公告)号：US20110269383A1

公开(公告)日：2011-11-03

申请号：US13142022

申请日：2009-11-13

申请人： Yoshikoto Yanase ,  Masashi Ochi

发明人： Yoshikoto Yanase ,  Masashi Ochi

IPC分类号： B23F21/02

CPC分类号： B23F21/026 ,  B23F21/16 ,  Y10T409/300056

摘要： An object is to provide a barrel-shaped threaded tool for machining an internal gear which is capable of machining with high accuracy by appropriately setting a helix angle. To achieve the object, in a threaded grinding wheel (11) formed into a barrel shape having a diameter gradually decreasing from an axially intermediate portion thereof toward axially opposite end portions thereof so that the threaded grinding wheel (11) is meshed with a workpiece (W) with a crossed axes angle (Σ) therebetween during the machining of the workpiece (W), the helix angle is set in accordance with the length from the axially intermediate portion.

摘要翻译： 本发明的目的是提供一种用于加工能够通过适当地设定螺旋角度而高精度地加工的内齿轮的桶形螺纹工具。 为了实现该目的，在形成为从其轴向中间部分朝向其轴向相对端部逐渐减小的直径的筒形的螺纹磨轮（11）中，使得螺纹砂轮（11）与工件（ W）在工件（W）的加工期间具有交叉轴角（＆Sgr），根据从轴向中间部分的长度设定螺旋角。

公开(公告)号：US20100272534A1

公开(公告)日：2010-10-28

申请号：US12668593

申请日：2008-08-12

申请人： Yoshikoto Yanase ,  Masashi Ochi ,  Hiroshi Gunbara

发明人： Yoshikoto Yanase ,  Masashi Ochi ,  Hiroshi Gunbara

IPC分类号： B23F1/00

CPC分类号： B24B53/085 ,  B23F23/1225 ,  Y10T409/10

摘要： A method of dressing a barrel worm-shaped tool to carry out the dressing of a barrel worm-shaped tool formed to grind tooth face of an internal gear with precision, dressing apparatus, and internal-gear grinding machine are provided. For this purpose, a disc-shaped disc dresser (13) is made to mesh with a barrel worm-shaped grinding wheel (12) having its diameter gradually increasing from the two end portions in the axial direction thereof towards the middle portion thereof and used to grind an internal gear (11). The barrel worm-shaped grinding wheel (12) is made to rotate around a tool-rotating shaft (B) disposed at a predetermined shaft angle (A1) with a vertical work-rotating shaft (C1) for the internal gear (11). The disc dresser (13) is made to rotate around a dresser-rotating shaft (D), the disc dresser (13) being disposed at an angle that is equal to a helix angle of the internal gear (11). While the barrel worm-shaped grinding wheel (12) and the disc dresser (13) mesh with each other and are rotating, the barrel worm-shaped grinding wheel (12) and the disc dresser (13) are made to revolve relative to each other within a horizontal plane.

摘要翻译： 提供了一种用于修整桶形蜗杆工具的方法，用于对用于精密磨削内部齿轮的齿面磨削的桶形蜗杆工具进行修整，该修整装置和内齿轮磨床。 为此目的，制造盘形盘式修整器（13）与其直径从其两个端部沿其轴向朝向其中间部分逐渐增加的筒形磨轮（12）啮合并使用 研磨内齿轮（11）。 桶形蜗轮（12）绕着内齿轮（11）的垂直工作转动轴（C1）围绕设置在预定轴角（A1）的工具转动轴（B）旋转。 盘式修整器（13）被制成围绕修整器旋转轴（D）旋转，盘形修整器（13）以与内齿轮（11）的螺旋角度相等的角度设置。 当桶形蜗杆形砂轮（12）和盘式修整器（13）彼此啮合并且旋转时，筒状蜗轮形砂轮（12）和盘式修整器（13）相对于每个 另一个在水平面内。