Abstract:
The present disclosure relates to a method for the gear manufacturing machining of a workpiece by a diagonal-generating method, in which the workpiece is subjected to gear tooth machining by the rolling off of a tool, wherein an axial feed of the tool takes place during the machining with a diagonal ratio given by the ratio between the axial feed of the tool and the axial feed of the workpiece. According to the present disclosure, the diagonal ratio is changed within the course of the machining of a workpiece.
Abstract:
The present disclosure relates to an apparatus and to a method for dressing generating grinding tools or profile grinding tools for the gear cutting processing of toothed workpieces using at least two disk-shaped dressing tools with which one or more tool regions and/or profile regions of the tool are provided with a defined dressing geometry.
Abstract:
Provided is a method of making a barrel-shaped worm-like tool whereby a barrel-shaped worm-like tool capable of efficiently performing grinding without unequal wear can easily be made. The aforementioned method comprises making the barrel-shaped worm-like tool (12) by using a dressing gear (11) to dress the barrel-shaped worm-like tool (12), which is used for machining an internal gear and has a diameter that gradually increases from the ends (12b, 12c) to the center (12a) in the axial direction. On the basis of data wherein the number of teeth is less than that of the internal gear to be machined, the dressing gear (11) and the barrel-shaped worm-like tool (12) are engaged with each other at the same axial intersection angle as during gear-machining performed by the barrel-shaped worm-like tool (12).
Abstract:
A tool for generating tooth systems by grinding when the maximum tool diameter is limited by collision contours on the workpiece has a dressable grinding tool that is tightly connected to the tool holder. In one preferred arrangement, the dressable grinding tool is glued on the tool holder.
Abstract:
The present disclosure relates to a method for the manufacture of a workpiece having a corrected gear geometry and/or a modified surface structure, in particular by a hard finishing process, in particular generation grinding or honing. Provision is made in this respect that it is achieved by a direct generation of a wobble movement and/or of an eccentricity of the tool that a modification, in particular a profile modification or profile waviness, and/or a defined periodic flank waviness is generated on the active surface of the workpiece machined therewith.
Abstract:
A variable-tooth-thickness worm-type tool comprises a main body and a spiral blade distributed on the main body and featuring variable tooth thickness. The main body and the spiral blade are respectively described with a rack cutter coordinate system and a tool coordinate system. The vector parameters based on the rack cutter coordinate system are transformed into vector parameters based on the tool coordinate system so as to simulate the main body with a rack cutter and develop the spiral blade to have variable tooth thickness. Thus, when a gear blank is tooled, the distance between the centers of the tool holder and the workpiece holder can be set as a constant, and the feed in the radial degree-of-freedom can be neglected, with twists of tooth flanks being inhibited.
Abstract:
A hob cutter includes a cutting portion and an abrading portion in mechanical communication with the cutting portion. The cutting portion includes a plurality of hob teeth having at least one gash extending therethrough to define a cutting face on a front of each hob tooth and a trailing face on a back of each hob tooth. The abrading portion includes a plurality of abrading teeth positioned adjacent to each other. Both the hob teeth and the abrading teeth are continuously formed and helically arranged.
Abstract:
A tool for producing crown wheels by means of a generating process comprises a disc which is rotatable about its axis, with machining elements which are provided on the periphery thereof and the cutting edges of which lie in the outer surface of a profile determining the shape of the teeth of a crown wheel to be produced with the tool, said profile extending essentially helically over the periphery of the disc. In each cross-section of the helical profile the outer contour (25) of the cross-section is at least of a part of the outer contour of the tooth profile of an imaginary gear wheel (23) with involute teeth and preferably straight lines connecting thereto, in such a way that in the case of each of the teeth (22) with a tooth tip and two tooth flanks bounded by the outer contour (25) of the cross-section the distance between each of the two tooth flanks and a line at right angles to the axis of rotation of the tool and passing through the tooth tip remains the same or increases from the tooth tip to the axis of rotation of the tool.
Abstract:
A gear grinding unit, capable of grinding a tooth flank of a gear to have fine surface roughness without requiring any special shaping work such as dressing, includes a threaded grinding part which is rotatable around a rotation axis (S1) and engages with a tooth of a gear to be ground. Through a rotational motion of the threaded grinding part, a tooth flank of the gear is ground. The threaded grinding part includes a plurality of flexible abrasive sheets each including a virtual circle having a diameter that equals a root diameter (DA) of the threaded grinding part and a bulge part bulging radially outward from the virtual circle. With the bulge parts of the abrasive sheets mutually shifted around the rotation axis (S1), the abrasive sheets are overlapped along the rotation axis (S1) to form the threaded grinding part.