Abstract:
A machine for machining a workpiece having a first central longitudinal axis passing through a workpiece plane that is disposed orthogonally relative to the first central longitudinal axis is provided. The machine includes a chuck or fixture on which the workpiece is disposable, a grinding spindle having a body, a wheel supporting an abrasive and an insulator electrically isolating the wheel from the body, the wheel being operable to remove material from the workpiece, the grinding spindle having a second central longitudinal axis about which the grinding spindle rotates, the second central longitudinal axis of the grinding spindle passing through the workpiece in the workpiece plane so as to create a continuous gear tooth on the workpiece and an electrochemical grinding (ECG) element configured to execute ECG processing on the grinding spindle and the workpiece to soften the workpiece as the gear tooth is being created by the grinding spindle.
Abstract:
The invention relates to a machine tool for machining a work piece having a main spindle unit with a preferably vertical spindle axis, and a machining spindle unit, particularly a hobbing spindle unit that is arranged next to the spindle axis in a direction crosswise to the spindle axis to accommodate a machining tool, with said machining spindle unit being displaceable along a first guiding direction, in particular vertically (Z) by means of a first guide and crosswise, preferably perpendicularly (X) or approximately perpendicularly displaceable to the first guiding direction, particularly the vertical, by means of a second guide, can advance to a work piece clamped in the main spindle unit, and can swivel around a swivel axis (B), preferably perpendicularly to the spindle axis (A) of the machining spindle unit, and with the machining tool having an arbitrary number of helically arranged machining elements, in particular a single- or multi-threaded generating means, adapted to execute generating teeth manufacturing methods.
Abstract:
Method for the chip-removing machining of the tooth flanks of a gear wheel having n teeth and n tooth gaps on a multiaxis grinding machine. A grinding disc which may be dressed is used for the machining and one of the n tooth gaps after another is machined using this grinding disc in the single indexing method. The grinding disc plunges into each of the n tooth gaps up to a predefined plunging depth (T1). If it is a freshly dressed grinding disc, the grinding disc is plunged using a predefined first restraint in relation to the normal predefined plunging depth into m of the n tooth gaps at the beginning of the machining of the gear wheel, to pre-machine these m tooth gaps (for this purpose: m=1, 2, or 3 and m
Abstract:
The invention relates to a machine tool for machining a work piece having a main spindle unit with a preferably vertical spindle axis, and a machining spindle unit, particularly a hobbing spindle unit that is arranged next to the spindle axis in a direction crosswise to the spindle axis to accommodate a machining tool, with said machining spindle unit being displaceable along a first guiding direction, in particular vertically (z) by means of a first guide and crosswise, preferably perpendicularly (x) or approximately perpendicularly displaceable to the first guiding direction, particularly the vertical, by means of a second guide, can advance to a work piece clamped in the main spindle unit, and can swivel around a swivel axis (B), preferably perpendicularly to the spindle axis (A) of the machining spindle unit, and with the machining tool having an arbitrary number of helically arranged machining elements, in particular a single- or multi threaded generating means, adapted to execute generating teeth manufacturing methods.
Abstract:
Coriolis motion gears can be produced in a mass-production manner and in low cost as follows: A ceiling surface of a body 8 is formed into a rotary table 9 and a drive shaft 11 is projected from a center of the rotary table. A slant portion 11a is formed at its end, and a turntable 12 on which a workpiece 13 is mounted is supported rotatably to the slant portion. The turntable 12 is rotated by the tooth number difference between the Coriolis motion gear pair A.sub.1 ' and A.sub.2 ' per one turn of the drive shaft 11 to determine a working position of the workpiece. Also, the workpiece 13 is maintained on the turntable 12 so that a swivel center P.sub.1 of the Coriolis motion gear pair is identical with a swivel center when the workpiece is installed into a gear device to take a Coriolis motion. As a result, the work surface of the workpiece takes a moving locus of the Coriolis motion gears integral with the turntable 12. When a cutter wheel 18 is moved in a direction of a tooth in synchronism with the turntable, the cutter wheel 18 is brought into contact therewith so that the gear that forms the couple with the workpiece is engaged with the working surface of the workpiece to form a desired tooth shape.