Abstract:
The kit of construction elements includes a plurality of construction elements and a plurality of rod-like binding elements for connecting said construction elements, wherein the construction elements are in the form of square-based rectangles, and wherein on at least one of the faces of each construction element perpendicular to the base thereof at least one groove is formed in parallel to its base, and along at least one edge of each construction element a groove is formed for receiving a binding element, wherein each binding element is formed to fit into a groove along at least a part of its entire length and further provided with securing members formed to engage with complementary securing members of said groove by form-fitting or force-fitting, and wherein the grooves of the construction elements and the binding elements are sized so that during use the construction elements are substantially in contact along their connecting surfaces.
Abstract:
A castable refractory material for use in the manufacture of refractory products including fused silica, ceramic fiber, microsilica and a bonding material comprising colloidal silica.
Abstract:
A liquid metal jet supplying molten metal during a direct chill casting operation can be optimized to erode the slurry region of the molten sump, but not the solidified metal, at a rate equal to the casting speed. A model of the erosion of solidifying grains in the slurry region of the molten sump can be non-dimensionalized to be used to generate casting parameters (e.g., optimally sized nozzle openings and optimal molten metal flow rates) that would provide the optimized liquid metal jet during the casting process. An ingot cast using such an optimized liquid metal jet would have improved macrosegregation properties (e.g., reduced macrosegregation or more evenly distributed macrosegregation), such as having ingot solute concentrations varying from the molten metal supply concentration approximately 10% or less or 5% or less across the width or height of the ingot.
Abstract:
A device for producing a cylinder crankcase using a low-pressure casting method or a gravity casting method. The device includes an outer casting mold which includes at least one mold part which, in an assembled state, forms a mold cavity that reproduces, for casting purposes, an outer contour of the cylinder crankcase. A region of the mold cavity forms a cylinder space of the cylinder crankcase. A dosing furnace contains a liquid metal. At least one gate is arranged geodetically below the mold cavity and via which the dosing furnace can be fluidically connected to the mold cavity. Sprue bushings project into the region of the mold cavity that forms the cylinder space of the cylinder crankcase. Each of the at least one gate is connected to one of the sprue bushings.
Abstract:
A method for manufacturing a railcar coupler knuckle includes, before casting, positioning an external chill within a cope mold portion and a drag mold portion offset from and adjacent internal walls of a pulling face and a throat of the cope and drag mold portions, thus producing a casting with reduced micro-shrinkage in at least the throat, a high-stress section of the casting. Use of subsurface chills produces an improved surface with fewer inclusions when compared to an equivalent surface produced in a process without use of a subsurface chill. The external chill may be a cone chill of a larger size to improve cooling and solidification at and below the surface. The external chill may also be a cylindrical and/or oblong chill with a tapered design that may correspond to the internal walls of the cope and drag mold portions between the pulling face and the throat.
Abstract:
A method for manufacturing a railcar coupler knuckle includes, before casting, positioning an external chill within a cope mold portion and a drag mold portion offset from and adjacent internal walls of a pulling face and a throat of the cope and drag mold portions, thus producing a casting with reduced micro-shrinkage in at least the throat, a high-stress section of the casting. Use of subsurface chills produces an improved surface with fewer inclusions when compared to an equivalent surface produced in a process without use of a subsurface chill. The external chill may be a cone chill of a larger size to improve cooling and solidification at and below the surface. The external chill may also be a cylindrical and/or oblong chill with a tapered design that may correspond to the internal walls of the cope and drag mold portions between the pulling face and the throat.
Abstract:
A mold device and a method of manufacturing a cylinder block. The mold device comprises a split core having two first split cores formed so that the tip parts thereof may be in a tapering shape, two second split cores installed between the first spilt cores, and an inner core is installed at the center part and pushing out the first split cores in the direction receding from the center axis thereof. When the inner core is pushed out to push out and position the first spilt cores, both end parts of the second split cores are brought into contact with the tip parts of the adjacent first split cores, and the outer side-faces of the first split cores and the outer side-faces of the second split cores form a cylindrical shape. When the inner core is raised, the first split cores and the second split cores are pulled to the axial center by first engagement pieces and second engagement pieces.
Abstract:
A segmented die assembly for the casting of a metal object, the die assembly incorporating chill segments that are cooled using oil and/or water and/or air, the segments being interconnected and moved by actuators under the control of a Fuzzy logic module, wherein in use the assembly ensures that the chill maintains contact with the surface of the casting as it solidifies.
Abstract:
A chill assembly for chilling a molten material during formation of a part is disclosed. The chill assembly includes an upper platform and a mold platform for receiving a mold package to be filled with the molten material to form the part. The upper platform has a first platen moveable in a vertical direction relative to the molding platform. A plurality of chills are moveably supported by the first platen for quenching the molten material. Each of the chills are moveable between a pre-chill position and a post-chill position. An alignment sub-assembly engages the chills and aligns the chills in the pre-chill position. The alignment sub-assembly re-aligns the chills after the chills have quenched the molten material and moved to the post-chill position. The alignment sub-assembly is capable of precisely aligning and re-aligning the chills after each successive quenching of the molten material.
Abstract:
A retractable metal insert assembly for a core sand mold having at least one sand core element provided with walls to define an opening communicating with a molding cavity, the walls presenting a stepped neck which is dimensionally accurate within .+-.0.002 inches, the mold further including a metal support associated with the core element. The insert assembly comprises: (a) a metal guide detachably secured to the metal support; (b) a metal chill element extendible through the opening to present a metal molding surface which insert has walls mateable with the stepped neck for accurate alignment; and (c) biasing means acting between the guide and insert to urge the mating walls together for self positioning of the insert. The insert assembly can be repeatedly reused in a method of making castings.