Lightweight coupler
    1.
    发明授权

    公开(公告)号:US11345374B1

    公开(公告)日:2022-05-31

    申请号:US16378482

    申请日:2019-04-08

    摘要: The coupler system of a railway car truck is constructed such that basic overall appearance may be maintained, but the actual material of which it is constructed is changed. According to one embodiment, the coupler is constructed from cast austempered ductile iron; whereas cast iron has a density, 0.26 lbs/in{circumflex over ( )}3, which is approximately 8% less than steel, 0.283 lbs/in{circumflex over ( )}3, thereby allowing for a reduction in weight over steel. A suitable austempering process is used to produce the austempered metal coupler and components thereof. A second benefit of embodiments of the present invention provides for a more efficient use of materials, meaning less metal is used to make the same final shape, as a way of reducing the coupler weight. Both factures combined allow for a lighter weight coupler, while utilizing the standard designs. Alternate coupler configurations are disclosed for further reducing coupler weight.

    PROCESS FOR PRODUCING A COUPLER KNUCKLE AND IMPROVED COUPLER KNUCKLE

    公开(公告)号:US20200094858A1

    公开(公告)日:2020-03-26

    申请号:US16558230

    申请日:2019-09-02

    摘要: A process for producing a coupler knuckle and an improved coupler knuckle design are provided. The process produces a coupler knuckle by constructing a mold having the shape of the coupler knuckle. The mold is coated with a material that is resistant to melting at the molten melt temperatures of the molten metal used to form the knuckle. With the mold coated, the cavities in the mold interior are filled by placing an inert material therein. The molten metal used for forming the knuckle contacts the mold and consumes it, while the coating serves to provide a shape for the knuckle.

    Process for producing a coupler knuckle and improved coupler knuckle

    公开(公告)号:US10399580B2

    公开(公告)日:2019-09-03

    申请号:US14171700

    申请日:2014-02-03

    摘要: A process for producing a coupler knuckle and an improved coupler knuckle design are provided. The process produces a coupler knuckle by constructing a mold having the shape of the coupler knuckle. The mold is coated with a material that is resistant to melting at the molten melt temperatures of the molten metal used to form the knuckle. With the mold coated, the cavities in the mold interior are filled by placing an inert material therein. The molten metal used for forming the knuckle contacts the mold and consumes it, while the coating serves to provide a shape for the knuckle.

    Railcar Coupler System and Method
    5.
    发明申请

    公开(公告)号:US20180312178A1

    公开(公告)日:2018-11-01

    申请号:US16023112

    申请日:2018-06-29

    IPC分类号: B61G3/04 B22D25/02

    CPC分类号: B61G3/04 B22D25/02

    摘要: A railcar coupler includes a coupler head portion extending from a shank portion. The coupler head portion is configured to couple to a first coupler knuckle for coupling the railcar coupler to a second railcar coupler of an adjacent railcar. The coupler head portion comprises a nose portion and a gathering face extending from the nose portion for engaging a second coupler knuckle coupled to the second railcar coupler. The coupler head portion comprises a guard arm portion extending from the nose portion towards the shank portion. The coupler head portion comprises a horn portion having a back surface. A distance between the back surface of the horn portion and a nose end of the guard arm portion is less than 11 inches. The coupler head portion comprises a locklifter shelf less than 2 inches above a bottom edge of the coupler.

    Railcar Coupler System and Method
    8.
    发明申请
    Railcar Coupler System and Method 有权
    轨道耦合器系统和方法

    公开(公告)号:US20150274181A1

    公开(公告)日:2015-10-01

    申请号:US14739512

    申请日:2015-06-15

    IPC分类号: B61G3/04 B22D25/02

    CPC分类号: B61G3/04 B22D25/02

    摘要: A railcar coupler includes a coupler head portion extending from a shank portion. The coupler head portion is configured to couple to a first coupler knuckle for coupling the railcar coupler to a second railcar coupler of an adjacent railcar. The coupler head portion comprises a nose portion and a gathering face extending from the nose portion for engaging a second coupler knuckle coupled to the second railcar coupler. The coupler head portion comprises a guard arm portion extending from the nose portion towards the shank portion. The coupler head portion comprises a horn portion having a back surface. A distance between the back surface of the horn portion and a nose end of the guard arm portion is less than 11 inches. The coupler head portion comprises a locklifter shelf less than 2 inches above a bottom edge of the coupler.

    摘要翻译: 轨道车联接器包括从柄部延伸的联接器头部。 联接器头部被配置为联接到第一联接器转向节,用于将轨道车辆联接器耦合到相邻轨道车辆的第二轨道车辆联接器。 联接器头部包括鼻部和从鼻部延伸的聚集面,用于接合耦合到第二轨道车辆耦合器的第二耦合器转向节。 联接器头部包括从鼻部向柄部延伸的保护臂部。 耦合器头部包括具有后表面的喇叭部分。 喇叭部分的后表面与防护臂部分的前端之间的距离小于11英寸。 耦合器头部包括在耦合器的底部边缘上方小于2英寸的锁闩架。

    LIGHTWEIGHT YOKE FOR RAILWAY COUPLING
    9.
    发明申请
    LIGHTWEIGHT YOKE FOR RAILWAY COUPLING 有权
    轻便轻便的铁路联轴器

    公开(公告)号:US20140360965A1

    公开(公告)日:2014-12-11

    申请号:US14329593

    申请日:2014-07-11

    IPC分类号: B61G9/20 B61G3/04

    CPC分类号: B61G9/20

    摘要: Lightweight yokes are provided. According to some embodiments, the basic overall appearance of the yoke may be maintained, but the actual material of which it is constructed is changed. According to other embodiments, the yoke is provided with an improved lightweight construction, and, yet other embodiments the yoke may be provided with an improved construction and formed from a preferred material. Yokes may be constructed from cast austempered ductile iron; whereas cast iron has a density, 0.26 lbs/in̂3, which is approximately 8% less than steel, 0.283 lbs/in̂3, thereby allowing for a reduction in weight over steel. A suitable austempering process is used to produce the austempered metal yoke. Yokes have improved configurations which may require less metal to produce the yoke. Both, the lightweight material and improvements in configuration of the yoke structure may combine to provide a lighter weight yoke.

    摘要翻译: 提供轻量级的轭。 根据一些实施例,可以保持轭的基本整体外观,但是其构造的实际材料改变。 根据其他实施例,轭具有改进的轻质结构,并且在其它实施例中,轭可以具有改进的结构并由优选的材料形成。 轭可以由铸造奥氏体球墨铸铁构成; 而铸铁的密度为0.26lbs / in3,比钢小约8%,0.283lbs / in3,从而允许重量比钢减少。 使用合适的奥氏体回火工艺生产奥氏体金属轭。 轭具有改进的构造,这可能需要较少的金属来制造轭。 两者,轻型材料和轭结构的结构的改进可以组合起来以提供更轻的重量轭。

    RAILWAY VEHICLE COUPLER
    10.
    发明申请
    RAILWAY VEHICLE COUPLER 有权
    铁路车辆联轴器

    公开(公告)号:US20140360963A1

    公开(公告)日:2014-12-11

    申请号:US14273285

    申请日:2014-05-08

    IPC分类号: B61G3/04

    摘要: A railcar coupler having a head portion extending from a shank portion, the coupler head portion is configured to couple to a first coupler knuckle for coupling the railcar coupler to a second railcar coupler of an adjacent railcar. The coupler has weight reduction features that also are configured to provide strength to the coupler when handling forceloads. The coupler may have a head with a front face with bores provided in the front face a cavity extending through the coupler, a guard arm with cavities formed therein, and a shank having a plurality of longitudinal cavities and adjacent ribs separating the cavities. Preferred embodiments may be constructed from an austempered metal.

    摘要翻译: 具有从柄部延伸的头部的轨道车联结器,所述联接器头部构造成联接到第一联接器转向节,用于将所述轨道车辆联接器联接到相邻车厢的第二轨道车辆联接器。 耦合器具有减重特征,其还被配置成在处理力负载时向耦合器提供强度。 联接器可以具有头部,其具有前表面,孔在前表面中设置有延伸穿过联接器的空腔,其中形成有空腔的保护臂以及具有多个纵向空腔和分隔空腔的相邻肋的柄。 优选的实施方案可以由奥氏体金属构成。