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    Method for manufacturing high toughness sintered bodies
    3.
    发明授权
    Method for manufacturing high toughness sintered bodies 失效
    制造高韧性烧结体的方法

    公开(公告)号：US4626518A

    公开(公告)日：1986-12-02

    申请号：US610459

    申请日：1984-07-11

    申请人： Masakazu Watanabe ,  Satoshi Iio ,  Yasushi Matsuo

    发明人： Masakazu Watanabe ,  Satoshi Iio ,  Yasushi Matsuo

    IPC分类号： C04B35/119 ,  C04B35/486 ,  C04B35/488 ,  C04B35/58 ,  C04B35/48 ,  C04B35/10

    CPC分类号： C04B35/58014 ,  C04B35/119 ,  C04B35/486 ,  C04B35/488 ,  C04B35/4885 ,  C04B2235/666

    摘要： A method for manufacture of a high toughness sintered body, characterized by sintering a shaped body of a mixed powder consisting essentially of from 40 to 70% by weight of a first component of powdered ZrO.sub.2 containing at least one stabilizer selected from the group consisting of Y.sub.2 O.sub.3, CaO, and MgO and having an average particle diameter of not more than 1.mu. and from 30 to 60% by weight of a second component of powdered .alpha.-Al.sub.2 O.sub.3 having an average particle diameter of not more than 1 .mu.m, which mixed powder may also contain not more than 3% by weight of SiO.sub.2, not more than 0.5% by weight of Fe.sub.2 O.sub.3, or not more than 0.5% by weight of TiO.sub.2 in a combined proportion of not more than 3% by weight at a temperature in the range of from 1400.degree. C. to 1600.degree. C. under normal pressure thereby producing a sintered body wherein at least 90% by weight of ZrO.sub.2 particles present therein are accounted for by tetragonal and cubic crystals, the ratio of said tetragonal crystals to said cubic crystals is at least 1:3, and the average crystal particle diameter of the entire sintered body is at least 3.mu..

    摘要翻译： 一种制造高韧性烧结体的方法，其特征在于，烧结混合粉末的成形体，所述混合粉末主要由40至70重量％的含有至少一种选自Y 2 O 3的稳定剂的粉末状ZrO 2的第一组分组成， CaO，MgO，平均粒径为1μm以下，平均粒径为1μm以下的粉末状α-Al2O3粉末的第二成分的平均粒径为1〜30重量％，混合粉末 还可以含有不超过3重量％的SiO 2，不超过0.5重量％的Fe 2 O 3，或不超过0.5重量％的TiO 2，其组合比例不超过3重量％ 范围在常压下为1400℃至1600℃，从而生产烧结体，其中存在至少90重量％的存在于其中的ZrO 2颗粒为四方晶体和立方晶体，所述四方晶体与所述立方晶体的比率 结晶 Als至少为1：3，整个烧结体的平均晶粒直径至少为3微米。

    Method for producing diamond coated member
    4.
    发明授权
    Method for producing diamond coated member 失效
    金刚石涂层部件的制造方法

    公开(公告)号：US5863606A

    公开(公告)日：1999-01-26

    申请号：US870647

    申请日：1997-06-06

    申请人： Takashi Okamura ,  Takahisa Ushida ,  Satoshi Iio ,  Masakazu Watanabe

    发明人： Takashi Okamura ,  Takahisa Ushida ,  Satoshi Iio ,  Masakazu Watanabe

    IPC分类号： B23B27/14 ,  B23B27/20 ,  B23P15/28 ,  C23C16/02 ,  C23C16/26 ,  C23C16/27 ,  C23C28/04 ,  C23C30/00 ,  C30B29/04 ,  B05D3/06

    CPC分类号： C23C16/27 ,  C23C16/0209 ,  C23C16/0272 ,  C23C16/279 ,  C23C28/04 ,  C23C28/048 ,  C23C30/005 ,  Y10T428/24355 ,  Y10T428/24479 ,  Y10T428/24942 ,  Y10T428/24983 ,  Y10T428/30

    摘要： Diamond coating member is produced by a method comprising a first coating step in which the first diamond coating layer is closely formed on fine irregularity parts of a substrate having fine irregularities substantially without void left between them and the fine irregularities is engaged with the above first layer to coat the above substrate, and a second coating step in which the surface of the first coating layer is coated with a second diamond coating layer comprising diamond having a higher wear resistance than that of the first coating layer. The diamond coating member is excellent in adhesion between the diamond coating layer and the substrate and has high durability without having the diamond coating layer scaled off by mechanical shocks. It has high wear resistance and enables mass production without fluctuation in product quality.

    摘要翻译： 通过包括第一涂覆步骤的方法制备金刚石涂层构件，其中第一金刚石涂层紧密地形成在具有基本上没有留下空隙的细微凹凸的基板的细微不规则部分上，并且微细凹凸与上述第一层 涂覆上述基材，第二涂布步骤，其中第一涂层的表面涂覆有包含具有比第一涂层的耐磨性更高的耐磨性的金刚石的第二金刚石涂层。 金刚石涂层构件在金刚石涂层和基底之间的粘合性优异，并且具有高耐久性，而不会由于机械冲击而使金刚石涂层脱落。 具有高耐磨性，可实现批量生产，产品质量无波动。

    Process for producing ceramic body for surgical implantation
    8.
    发明授权
    Process for producing ceramic body for surgical implantation 失效
    用于外科植入的陶瓷体的制造方法

    公开(公告)号：US4626392A

    公开(公告)日：1986-12-02

    申请号：US716437

    申请日：1985-03-27

    申请人： Kazuo Kondo ,  Masahiko Okuyama ,  Masakazu Watanabe ,  Satoshi Iio

    发明人： Kazuo Kondo ,  Masahiko Okuyama ,  Masakazu Watanabe ,  Satoshi Iio

    IPC分类号： A61K6/06 ,  A61L27/42 ,  C04B35/447 ,  C04B41/50 ,  C04B41/85 ,  C04B37/00 ,  C04B35/00 ,  C04B35/48

    CPC分类号： A61L27/427 ,  C04B35/447 ,  C04B41/009 ,  C04B41/5092 ,  C04B41/85 ,  C04B2111/00836

    摘要： A process for producing a ceramic body suitable for surgical implantation that has high strength and toughness and good compatibility with bone material. A porous material is provided by semi-sintering a ceramic compact. The pores in the surface of the porous material are filled with a first powder of either tricalcium phosphate or apatite or both, or with a material of the fine powder and a powder of a material substantially the same as the material of the ceramic compact. The porous material is then fired at the sintering temperature of the ceramic compact. Following sintering, the surface of the porous material is coated with a fine apatite powder or a finally pulverized mixture of apatite and a calcium phosphate base frit. The resulting assembly is then fired at a temperature up to about 1,350.degree. C.

    摘要翻译： 一种适于手术植入的陶瓷体的制造方法，其具有高强度和韧性以及与骨材料的良好相容性。 通过半烧结陶瓷压块提供多孔材料。 多孔材料的表面中的孔填充有磷酸三钙或磷灰石或两者的第一粉末，或与细粉末的材料和与陶瓷压块的材料基本相同的材料的粉末。 然后在陶瓷压块的烧结温度下烧制多孔材料。 烧结后，多孔材料的表面涂覆有磷灰石粉末或磷灰石和磷酸钙基料玻璃料的最终粉碎混合物。 然后将所得组件在高达约1350℃的温度下烧制。

    Silicon oxynitride sintered body
    9.
    发明授权
    Silicon oxynitride sintered body 失效
    氮氧化硅烧结体

    公开(公告)号：US5128285A

    公开(公告)日：1992-07-07

    申请号：US335844

    申请日：1989-04-10

    申请人： Hitoshi Yokoi ,  Satoshi Iio ,  Masakazu Watanabe

    发明人： Hitoshi Yokoi ,  Satoshi Iio ,  Masakazu Watanabe

    IPC分类号： C04B35/597 ,  C04B35/80

    CPC分类号： C04B35/806 ,  C04B35/597

    摘要： Silicon oxynitride sintered body is obtained by sintering a base starting material mixture comprising silicon oxynitride componentand a solution of at least one alkoxide selected from alkoxides of at least one element selected from the group consisting of Al, Sc, Y and rare-earth elements.Fiber-reinforced ceramic sintered body is obtained by sintering the base starting material mixture further inclusing 5-40% by weight of SiC whiskers and/or .beta.-Si.sub.3 N.sub.4 whiskers, wherein alkoxide component is 0.5-30% by weight as oxides.The alkoxide component is deposited on the other material powders and calcined to provide well dispersed oxide layer on the powder surface which forms uniform matrix phase giving high density by sintering. Sintered bodies (with or without whiskers) have low deterioration at high temperatures.

    摘要翻译： 氮氧化硅烧结体是通过将包含氮氧化硅成分的基底原料混合物和至少一种选自Al，Sc，Y和稀土元素中的至少一种元素的醇盐的醇盐的溶液进行烧结而获得的。 纤维增强陶瓷烧结体通过烧结基础原料混合物而获得，其进一步包含5-40重量％的SiC晶须和/或β-Si 3 N 4晶须，其中醇盐组分为氧化物的0.5-30重量％。 将醇盐组分沉积在其他材料粉末上并煅烧，以在粉末表面上提供良好分散的氧化物层，其形成均匀的基质相，通过烧结提供高密度。 烧结体（有或没有晶须）在高温下具有低的劣化。

    High toughness sintered bodies
    10.
    发明授权
    High toughness sintered bodies 失效
    高韧性烧结体

    公开(公告)号：US4626517A

    公开(公告)日：1986-12-02

    申请号：US701646

    申请日：1985-02-14

    申请人： Masakazu Watanabe ,  Satoshi Iio ,  Yasushi Matsuo

    发明人： Masakazu Watanabe ,  Satoshi Iio ,  Yasushi Matsuo

    IPC分类号： C04B35/119 ,  C04B35/486 ,  C04B35/488 ,  C04B35/58 ,  C04B35/48

    CPC分类号： C04B35/58014 ,  C04B35/119 ,  C04B35/486 ,  C04B35/488 ,  C04B35/4885 ,  C04B2235/666

    摘要： A high toughness sintered body is described, consisting essentially of from 40 to 99.5% by weight of Component A, and 0.5 to 60% by weight of Component B, wherein the mean grain size of the sintered body is 3 microns or less, and Components A and B are as follows:Component A: ZrO.sub.2 containing a stabilizer, such as Y.sub.2 O.sub.3, CaO, and MgO, in which the fraction of the tetragonal and cubic ZrO.sub.2 constitutes at least 90% by weight, and the ratio of the tetragonal ZrO.sub.2 to the cubic ZrO.sub.2 is at least 1/3; andComponent B: at least one of Al.sub.2 O.sub.3 and TiN, with impurities being 3% by weight or less of SiO.sub.2, 0.5% by weight or less of Fe.sub.2 O.sub.3, and 0.5% by weight or less of TiO.sub.2, provided that the total amount is 3% by weight or less.

    摘要翻译： 描述了高韧性烧结体，其基本上由组分A的40至99.5重量％和组分B的0.5至60重量％组成，其中烧结体的平均晶粒尺寸为3微米或更小，并且组分 A和B如下：组分A：含有稳定剂如ZrO 2，CaO和MgO的ZrO 2，其中四方晶和立方ZrO 2的分数占至少90重量％，四方晶ZrO 2与 立方ZrO 2至少为1/3; 和组分B：Al 2 O 3和TiN中的至少一种，杂质为3重量％以下的SiO 2，0.5重量％以下的Fe 2 O 3和0.5重量％以下的TiO 2，前提条件是总量为3 重量％以下。