Abstract:
A superalloy target wherein the superalloy target has a polycrystalline structure of random grain orientation, the average grain size in the structure is smaller than 20 μm, and the porosity in the structure is smaller than 10%. Furthermore, the invention includes a method of producing a superalloy target by powder metallurgical production, wherein the powder-metallurgical production starts from alloyed powder (s) of a superalloy and includes the step of spark plasma sintering (SPS) of the alloyed powder (s).
Abstract:
A coated tool for hot stamping of coated or uncoated sheet metals, comprising a coated substrate surface to be in contact with the coated or uncoated metal sheet, wherein the coating in the coated substrate surface comprises one or more inferior layers and one or more superior layers, where the inferior layers are deposited closer to the substrate surface than the superior layers, and:
the inferior layers are designed for providing load bearing capacity, the superior layers are designed for providing galling resistance, at least one superior layer is deposited having a multi-nanolayer structure wherein: one type of nanolayer is composed of at least 90 at.-% of chromium and nitrogen, a second type of nanolayer is composed of at least 90 at.-% of titanium, aluminum and nitrogen, a third type of nanolayer is composed of at least 90 at.-% of vanadium carbon and nitrogen.
Abstract:
A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coated cutting tool having a rake surface and a flank, in which the coating layer includes an α-type aluminum oxide layer, wherein: the α-type aluminum oxide layer has, on an opposite side to the substrate, a first interface, being the rake surface or a surface substantially parallel to the rake surface, a second interface, being the flank or a surface substantially parallel to the flank, and an intersecting edge between the first interface and the second interface; and a residual stress value (unit: GPa) measured near each of the first and second interfaces increases continuously or stepwise as a measurement position for the residual stress value becomes distant from the intersecting edge with distances of 10 μm, 50 μm, 100 μm, 150 μm and 200 μm.(In the above formulae, σ11 denotes a residual stress value (MPa) in a direction parallel to the intersecting edge, σ22 denotes a residual stress value (MPa) in a direction orthogonal to the intersecting edge, and each of the residual stress values is a value measured by a 2D method.)
Abstract:
A method includes casting a metallic material (56) in a mold (20) containing a core, the core having a substrate (40, 44) coated with a coating (42). A removing of the metallic material from the mold and decoring leaves a casting having a layer formed by the coating. The coating has a ceramic having a porosity in a zone (50) near the substrate less than a porosity in a zone (52) away from the substrate.
Abstract:
A method includes casting a metallic material (56) in a mold (20) containing a core, the core having a substrate (40, 44) coated with a coating (42). A removing of the metallic material from the mold and decoring leaves a casting having a layer formed by the coating. The coating has a ceramic having a porosity in a zone (50) near the substrate less than a porosity in a zone (52) away from the substrate.
Abstract:
An abrasion-resistant and friction-reduced coating for metal components is provided. The coating includes an inner layer, an intermediate layer and an outer layer. The inner layer is intended to be applied to the metal component and has at least one layer selected from: a metal layer, a metal-carbide layer, a metal-nitride layer, a metalcarbide- nitride layer and a metal-containing hydrocarbon layer. The intermediate layer includes at least one layer of amorphous carbon and the outer layer includes a W—C:H layer or a a-C:H* layer. A maximum layer thickness of the coating is at most 5 μm. The coating is suitable in particular as a piston coating for use in internal combustion engines.
Abstract:
A method for forming a chromium nitride coating over a substrate to provide a chromium nitride coated article, and the resulting chromium nitride coated article, each use a bilayer chromium nitride containing material layer. The bilayer chromium nitride containing material layer includes: (1) a first chromium nitride material layer having a first thickness, a first uniform chromium concentration and a first uniform nitrogen concentration located and formed closer to a substrate which provides the article; and (2) a second chromium nitride material layer having a second thickness, a second increasingly graded chromium concentration and a second decreasingly graded nitrogen concentration located and formed upon the first chromium nitride material layer. This particular bilayer chromium nitride containing material layer provides the article with superior reflectivity and crack resistance.
Abstract:
Provided is a colored rigid decorative member in which scratch resistance is improved, and deterioration of appearance quality due to a flaw, abrasion, or the like is suppressed, and which has various color variations with a high quality feel. An alloy adhesion layer having a high adhesion effect, an alloy gradient adhesion layer of which the content of a reactant gas is increased in a gradient manner, an abrasion-resistant layer having high hardness, an alloy recolored gradient layer of which the content of a reactant gas is decreased in a gradient manner, and a colored decorative layer having high decorativeness and color variations on the outermost layer are formed on a base using a film with an alloy of a metal having the high effect of adhering to a metal and high brightness (metal having poor corrosion resistance; Mo, W), a metal having high film hardness and high corrosion resistance (metal having poor adhesion; Nb, Ta), and a metal improving corrosion resistance performance (Cr, Ti, Hf, Zr).
Abstract:
The present invention relates to a coating system comprising at least one multi-layered film formed of alternated A- and B-nanolayers deposited one on each other characterized in that the A-nanolayers contain essentially aluminum chromium boron nitride and the B-nanolayers contain essentially aluminum chromium nitride.
Abstract:
One example of the invention relates to an indexable insert comprising a base that has flanks and at least one face. According to one example of the invention, primarily the face(s) of the indexable insert, but not the flanks thereof, are coated with a very thick layer (e.g. thicker than 50 μm) of a hard material in a PVD process.