Abstract:
A truing apparatus includes a truing tool supported on a tool support movable radially and axially of a grinding wheel having a rounded corner and drivable by a feed drive unit coupled to the tool support to move along a predetermined path for truing the rounded corner of the grinding wheel. At least one contact member for contacting outer peripheral and end surfaces of the grinding wheel is mounted on the tool support, and a sensor is also mounted on the tool support for detecting a contact between the contact member and the grinding wheel. A feed control system controls the feed drive unit for moving the truing tool along the predetermined path. The feed control system controls the feed drive unit so that the contact member will move radially and axially of the grinding wheel until the sensor is actuated immediately after one truing process and immediately before a next truing process. A grinding wheel position detector detects radial and axial positions of the grinding wheel when the sensor is actuated immediately after the one truing process and immediately before the next truing process. A correcting unit corrects the predetermined path along which the truing tool is to move in the next truing process based on the positions of the grinding wheel detected by the grinding wheel position detector immediately after the one truing process and immediately before the next truing process.
Abstract:
An apparatus for truing a grinding wheel includes a stylus movable in response to movement of a truer in synchronism therewith, and a template disposed in confronting relation to the stylus with a gap left therebetween. The truer is controlled in its motion by servomotors driven in response to a command issued from a numerical control unit. When the truer is caused by the numerical control unit to move out of control for some reasons, the stylus is brought into engagement with the template, thereby protecting the truer and a grinding wheel being trued thereby against damage which would otherwise result from such uncontrolled movement of the truer. When the truer is to be advanced for truing infeed against the grinding wheel, the stylus is disconnected by a clutch device from the truer, and only the truer is moved in the forward direction while maintaining a proper gap between the stylus and the template.
Abstract:
In a centerless grinding machine, a work blade for rotatably carrying a workpiece is movable by a blade feed device in a direction normal to a first line extending across the axes of grinding and regulating wheels. Present diameters of the wheels, a desired finish diameter of the workpiece and a predetermined value representing the sine of a center height angle are stored in a data memory. The center height angle is represented by the sum of angles which a second line extending across the axes of the grinding wheel and the workpiece and a third line extending across the axes of the regulating wheel and the workpiece respectively make relative to the first line when the workpiece is finished to the desired finish diameter. When each of the wheels is dressed, a data rewriting circuit replaces the diameter of each wheel being stored in the data memory with a new diameter after such dressing. Based upon those data being stored in the data memory, a calculation circuit calculates a center height position at which the axis of the workpiece with the desired finish diameter is to be located for maintaining the center height angle constant independently of the variations in diameters of the wheels. The blade feed device positions the work blade to the calculated center height position so that the center height angle can be maintained constant.
Abstract:
A regulating wheel dressing system in a centerless grinder, having a dressing tool for dressing a regulating wheel, which dressing tool is adapted to be feed-controlled in a direction parallel to the axis of rotation of the regulating wheel and also in a crossing direction by a feed control means, which in turn is controlled biaxially simultaneously by a control means. Coordinate values of plural points on a rotated hyperboloid of one sheet of revolution to be formed on the regulating wheel are calculated and the dressing tool is feed-controlled for coordinate interpolation between the plural points with those coordinate values as target points. The regulating wheel can be dressed to the rotated hyperboloid of one sheet of revolution in high accuracy independently of changes of its diameter and even where it is stepped for supporting a stepped work.
Abstract:
A grinding wheel for use in a grinding machine, wherein a plurality of grinding tips are bonded on the periphery of a wheel core having a disk-like shape using a bond which forms a bonding layer between the wheel core and the grinding tips. The grinding wheel is further provided with means for preventing coolant from entering inside of the abrasive layer and/or bonding layer, thereby preventing the bonding layer from being swelling by the coolant. In a first embodiment, the preventing means is composed of rubber layers formed on the both side surfaces of the grinding wheel at the places corresponding to the radial position of the bonding layer. In another embodiment, the preventing means is composed of water-repellant material capable of repelling water. Such material is composed of silicon or fluorine resin and is soaked into the grinding tips.
Abstract:
A plurality of segmented chips are reinforced by applying an adhesive to the circumferentially opposite end portions thereof, and the adjoining segmented chips adjoining in the circumferential direction are adhered to the circumferential surface of a disc-like core with the adhesives at the circumferentially opposite end portions being not jointed with each other. Thus, the segmented chips can be prevented from being loaded with an unnatural force even when the disc-like core with the segmented chips adhered thereto expands and contracts radially due to thermal expansion and thermal contract. Thereby, expansion and contraction of the disc-like core do not impose a compression stress or the like on adhesives situated between adjoining segmented chips.
Abstract:
Disclosed is a processing apparatus capable of optimizing its rule base comprising a plurality of rules having an antecedent and a consequent each. The antecedent contains input conditions of machining, and the consequent describes the result of machining. The antecedents are applied to input condition data. The consequents of the applied rules yield machining result data that are evaluated for rule fitness. When the rule base is updated, some rules are deleted and some preserved depending on their degrees of fitness. Between given two rules having the same consequent, any number of corresponding conditional elements in their antecedents are exchanged so as to generate new rules. The process is repeated until the rule base is optimized. With the antecedents of rules applied to input condition data and with the consequents of the applied rules yielding machining result data, those data may be modified according to modification request data. The consequents of rules are applied to the modified machining data, and the antecedents of these applied rules furnish corrective input condition data. This backward application of rules is an easy way to obtain corrective input condition data.
Abstract:
A device for detecting a position of an edge of a cutting tool includes a reference plate positioned to form a slit between the edge of the cutting tool and the reference plate. The slit extends in a direction transverse to the longitudinal direction of the cutting tool. A laser light source is provided to irradiate a laser light to the slit. A detecting device detects a diffraction pattern created through diffraction of the laser light by the slit. A processing device is provided to determine the position of the edge of the cutting tool based on an output signal of the detecting device.
Abstract:
A grinding machine is provided wherein a pair of wheel slides are disposed respectively at both sides of a work support to be movable toward and away from the work table in a first direction. The wheel slides respectively carry turrets thereon in such a manner that each of the turrets is rotationally indexed about and slidable along an axis thereof extending in a second direction perpendicular to the first direction. Each of the turrets carries a plurality of grinding wheels which are rotatable about respective axes extending in the second direction, and when rotationally indexed selectively presents the grinding wheels to a machining station. The position of a selected one of the grinding wheels relative to a workpiece on the work support is adjusted in the first direction through the movement of each wheel slide and in the second direction through the movement of each turrets. Upon completion of the position adjustments, the work support is moved in a third direction perpendicular to said first and second directions, so that the workpiece is ground as it passes between a pair of grinding wheels having been presented to the machining station.
Abstract:
A bed for a grinding machine includes a bed body formed at the upper surface thereof with a coolant receiving portion on which a layer of resin mortar is formed. The resin mortar is formed by a mixture of epoxy resin, a hardner and sand with a weight ratio of approximately 12.2:2.8:85. The bed includes a peripheral wall and the coolant receiving portion is trough shaped and has a flat surface portion so as to communicate with a coolant exhaust conduit.