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公开(公告)号:US08510925B2
公开(公告)日:2013-08-20
申请号:US12552800
申请日:2009-09-02
CPC分类号: B23P6/002 , B23K26/206 , B23K26/28 , B23K33/004 , F05D2220/327 , F05D2230/234 , F05D2230/80 , Y10T29/49318 , Y10T29/49336 , Y10T29/49718
摘要: A system and method for repairing a hollow fan blade. In one aspect the blade includes a hollow portion having a plug disposed therein, wherein the plug is smaller than the opening. During processing the blade is located under a vacuum box and the gap is sealed between the plug and the opening using a fiber laser.
摘要翻译: 一种用于修理中空风扇叶片的系统和方法。 在一个方面,所述刀片包括具有设置在其中的插头的中空部分,其中所述插头小于所述开口。 在处理过程中,叶片位于真空箱下面,并且使用光纤激光器将间隙密封在插头和开口之间。
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公开(公告)号:US20100170878A1
公开(公告)日:2010-07-08
申请号:US12637414
申请日:2009-12-14
CPC分类号: B23K26/34 , B23K26/32 , B23K35/325 , B23K2101/001 , B23K2103/14 , B23P6/007 , F01D5/005
摘要: A method is disclosed including operations for repairing a component. The method includes providing a component including one of titanium and a titanium alloy, providing a laser deposition device, and providing a shielding means that ensures an oxygen content remains below a first threshold and that a water vapor content remains below a second threshold in a target area of the component. The method further includes depositing a metal material on the component, where the depositing includes operating the deposition device along a tool path including a plurality of tool passes, wherein the tool path further comprises a deposition device velocity specification, a laser power specification, and a specified delay time between each of the plurality of tool passes.
摘要翻译: 公开了一种包括用于修理部件的操作的方法。 该方法包括提供包括钛和钛合金中的一种的组分,提供激光沉积装置,并提供一种屏蔽装置,其确保氧含量保持低于第一阈值,并且水分含量保持在目标的第二阈值以下 部件的面积。 该方法还包括在组件上沉积金属材料,其中沉积包括沿着包括多个工具通道的刀具路径操作沉积装置,其中刀具路径还包括沉积装置速度规格,激光功率规格和 在多个刀具通道中的每一个之间指定的延迟时间。
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公开(公告)号:US20110235199A1
公开(公告)日:2011-09-29
申请号:US12834164
申请日:2010-07-12
申请人: Dave Keicher , Ed Tucker , Gregory Thomas Krause
发明人: Dave Keicher , Ed Tucker , Gregory Thomas Krause
IPC分类号: G02B5/04
CPC分类号: G02B7/1805 , B23K26/144 , B23K26/1476 , B23K26/34 , B23K35/0244 , B23K2101/00 , B23K2101/001 , F05B2230/234
摘要: An apparatus includes a prism mount that retains a prism. The mount includes a ledge that engages a first side of the prism, a support surface structured that engages a second side of the prism, a retaining member that slidably engages a third side of the prism, and a biasing member that biases the retaining member to an engaged position with the prism. The mount further includes a slot disposed between the ledge and the support surface. The retaining member includes a machine screw, and a nut confines the biasing member between the nut and a prism mount body. The biasing member is retained in a counterbore in the prism mount body, and an end of the machine screw protrudes from the counterbore. The prism mount body further includes an alignment slot at a fixed azimuthal angle, and the laser deposition device includes a protrusion that engages the alignment slot.
摘要翻译: 一种装置包括保持棱镜的棱镜安装件。 安装座包括接合棱镜的第一侧的凸缘,与棱镜的第二侧接合的支撑表面,可滑动地接合棱镜的第三侧的保持构件和将保持构件偏压到 与棱镜接合位置。 安装件还包括设置在凸缘和支撑表面之间的槽。 保持构件包括机器螺钉,并且螺母将偏压构件限制在螺母和棱镜安装体之间。 偏置构件保持在棱镜安装体的沉孔中,机器螺钉的端部从沉孔突出。 棱镜安装体还包括固定方位角的对准槽,激光沉积装置包括与对准槽接合的突出部。
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公开(公告)号:US20110087352A1
公开(公告)日:2011-04-14
申请号:US12859659
申请日:2010-08-19
IPC分类号: G06F17/50
CPC分类号: B23P6/007 , B23P6/002 , F01D5/005 , F05D2230/10 , F05D2230/30 , G05B2219/32226 , G05B2219/32228 , G06T7/001 , G06T2200/04 , G06T2207/30164 , Y02P90/14
摘要: A system is disclosed including a three-dimensional object having a non-conforming region, and a photogrammetry device adapted to scan the three-dimensional object. The system further includes optical reference targets and a controller structured to perform functions of repairing the three-dimensional object. The controller commands the photogrammetry device to scan the three-dimensional object, and calculates a nominal surface location and contour for the three-dimensional object. The controller further commands the photogrammetry device to scan the non-conforming region of the three-dimensional object, and calculates a material removal tool path comprising a path adapted to remove material from the object located beyond the nominal surface location and contour. The controller generates a solid model of the damaged region of the object based on the nominal surface location and contour, and computes a material addition tool path according to the solid model.
摘要翻译: 公开了一种包括具有不合格区域的三维物体和适于扫描三维物体的摄影测量装置的系统。 该系统还包括光学参考目标和被构造成执行修复三维物体的功能的控制器。 控制器命令摄影测量装置扫描三维物体,并计算三维物体的标称表面位置和轮廓。 所述控制器进一步命令所述摄影测量装置扫描所述三维物体的不一致区域,并且计算材料去除工具路径,其包括适于从位于所述标称表面位置和轮廓之外的物体移除材料的路径。 控制器基于标称表面位置和轮廓生成物体受损区域的实体模型,并根据实体模型计算材料添加工具路径。
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公开(公告)号:US10016846B2
公开(公告)日:2018-07-10
申请号:US12637414
申请日:2009-12-14
IPC分类号: B23K26/00 , B23K26/34 , B23P6/00 , F01D5/00 , B23K35/32 , B23K26/32 , B23K101/00 , B23K103/14
CPC分类号: B23K26/34 , B23K26/32 , B23K35/325 , B23K2101/001 , B23K2103/14 , B23P6/007 , F01D5/005
摘要: A method is disclosed including operations for repairing a component. The method includes providing a component including one of titanium and a titanium alloy, providing a laser deposition device, and providing a shielding means that ensures an oxygen content remains below a first threshold and that a water vapor content remains below a second threshold in a target area of the component. The method further includes depositing a metal material on the component, where the depositing includes operating the deposition device along a tool path including a plurality of tool passes, wherein the tool path further comprises a deposition device velocity specification, a laser power specification, and a specified delay time between each of the plurality of tool passes.
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公开(公告)号:US08442665B2
公开(公告)日:2013-05-14
申请号:US12859659
申请日:2010-08-19
CPC分类号: B23P6/007 , B23P6/002 , F01D5/005 , F05D2230/10 , F05D2230/30 , G05B2219/32226 , G05B2219/32228 , G06T7/001 , G06T2200/04 , G06T2207/30164 , Y02P90/14
摘要: A system is disclosed including a three-dimensional object having a non-conforming region, and a photogrammetry device adapted to scan the three-dimensional object. The system further includes optical reference targets and a controller structured to perform functions of repairing the three-dimensional object. The controller commands the photogrammetry device to scan the three-dimensional object, and calculates a nominal surface location and contour for the three-dimensional object. The controller further commands the photogrammetry device to scan the non-conforming region of the three-dimensional object, and calculates a material removal tool path comprising a path adapted to remove material from the object located beyond the nominal surface location and contour. The controller generates a solid model of the damaged region of the object based on the nominal surface location and contour, and computes a material addition tool path according to the solid model.
摘要翻译: 公开了一种包括具有不合格区域的三维物体和适于扫描三维物体的摄影测量装置的系统。 该系统还包括光学参考目标和被构造成执行修复三维物体的功能的控制器。 控制器命令摄影测量装置扫描三维物体,并计算三维物体的标称表面位置和轮廓。 所述控制器进一步命令所述摄影测量装置扫描所述三维物体的不一致区域,并且计算材料去除工具路径,其包括适于从位于所述标称表面位置和轮廓之外的物体移除材料的路径。 控制器基于标称表面位置和轮廓生成物体受损区域的实体模型,并根据实体模型计算材料添加工具路径。
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公开(公告)号:US20130040074A1
公开(公告)日:2013-02-14
申请号:US13633685
申请日:2012-10-02
申请人: Gregory Thomas Krause , Ed Tucker , Dave Keicher
发明人: Gregory Thomas Krause , Ed Tucker , Dave Keicher
CPC分类号: B05C19/06 , B22F3/1055 , B22F2003/1056 , B22F2998/00 , C23C4/12 , C23C14/048 , C23C24/10 , Y02P10/295 , B22F5/04
摘要: A system is disclosed for depositing material on a component. The system includes a deposition device operatively coupled to a fiber optic Nd:YAG laser. The deposition device includes a focusing prism that focuses the Nd:YAG laser at a focal area on a bladed disk, where the focal area on the bladed disk is between two blades of the disk. The system further includes an imaging means that views the focal area of the component. The imaging means and the fiber optic Nd:YAG laser each are positioned in a substantially similar optical relationship to the focal area on the bladed disk. The system further includes an additive material delivery means that delivers additive material to the component at the focal area on the component.
摘要翻译: 公开了一种在组件上沉积材料的系统。 该系统包括可操作地耦合到光纤Nd:YAG激光器的沉积装置。 沉积装置包括聚焦棱镜,其将Nd:YAG激光器聚焦在刀片盘上的焦点区域,其中刀片盘上的焦点区域位于盘的两个刀片之间。 该系统还包括观察部件的焦点区域的成像装置。 成像装置和光纤Nd:YAG激光器各自位于与叶片盘上的焦点区域基本上相似的光学关系。 该系统还包括将添加剂材料输送到组件上的聚焦区域上的组分的添加剂材料输送装置。
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公开(公告)号:US20100050406A1
公开(公告)日:2010-03-04
申请号:US12552800
申请日:2009-09-02
CPC分类号: B23P6/002 , B23K26/206 , B23K26/28 , B23K33/004 , F05D2220/327 , F05D2230/234 , F05D2230/80 , Y10T29/49318 , Y10T29/49336 , Y10T29/49718
摘要: A system and method for repairing a hollow fan blade. In one aspect the blade includes a hollow portion having a plug disposed therein, wherein the plug is smaller than the opening. During processing the blade is located under a vacuum box and the gap is sealed between the plug and the opening using a fiber laser.
摘要翻译: 一种用于修理中空风扇叶片的系统和方法。 在一个方面,所述刀片包括具有设置在其中的插头的中空部分,其中所述插头小于所述开口。 在处理过程中,叶片位于真空箱下面,并且使用光纤激光器将间隙密封在插头和开口之间。
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公开(公告)号:US20210308770A1
公开(公告)日:2021-10-07
申请号:US13397808
申请日:2012-02-16
申请人: Gregory Thomas Krause , Dave Keicher , Ed Tucker
发明人: Gregory Thomas Krause , Dave Keicher , Ed Tucker
IPC分类号: B22F12/90 , B23K26/70 , B23K26/03 , B23K26/342 , B23P6/00 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B22F10/28 , B22F10/85 , B22F12/41 , B22F12/70 , B22F12/20 , G02B27/00 , H01S3/00
摘要: A system is disclosed for depositing material on a component. The system includes a deposition device operatively coupled to a fiber optic Nd:YAG laser. The deposition device includes a focusing prism that focuses the Nd:YAG laser at a focal area on a bladed disk, where the focal area on the bladed disk is between two blades of the disk. The system further includes an imaging means that views the focal area of the component. The imaging means and the fiber optic Nd:YAG laser each are positioned in a substantially similar optical relationship to the focal area on the bladed disk The system further includes an additive material delivery means that delivers additive material to the component at the focal area on the component.
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公开(公告)号:US08743488B2
公开(公告)日:2014-06-03
申请号:US12834164
申请日:2010-07-12
申请人: Dave Keicher , Ed Tucker , Gregory Thomas Krause
发明人: Dave Keicher , Ed Tucker , Gregory Thomas Krause
IPC分类号: G02B5/04
CPC分类号: G02B7/1805 , B23K26/144 , B23K26/1476 , B23K26/34 , B23K35/0244 , B23K2101/00 , B23K2101/001 , F05B2230/234
摘要: An apparatus includes a prism mount that retains a prism. The mount includes a ledge that engages a first side of the prism, a support surface structured that engages a second side of the prism, a retaining member that slidably engages a third side of the prism, and a biasing member that biases the retaining member to an engaged position with the prism. The mount further includes a slot disposed between the ledge and the support surface. The retaining member includes a machine screw, and a nut confines the biasing member between the nut and a prism mount body. The biasing member is retained in a counterbore in the prism mount body, and an end of the machine screw protrudes from the counterbore. The prism mount body further includes an alignment slot at a fixed azimuthal angle, and the laser deposition device includes a protrusion that engages the alignment slot.
摘要翻译: 一种装置包括保持棱镜的棱镜安装件。 安装座包括接合棱镜的第一侧的凸缘,与棱镜的第二侧接合的支撑表面,可滑动地接合棱镜的第三侧的保持构件和将保持构件偏压到 与棱镜接合位置。 安装件还包括设置在凸缘和支撑表面之间的槽。 保持构件包括机器螺钉,并且螺母将偏压构件限制在螺母和棱镜安装体之间。 偏置构件保持在棱镜安装体的沉孔中,机器螺钉的端部从沉孔突出。 棱镜安装体还包括固定方位角的对准槽,激光沉积装置包括与对准槽接合的突出部。
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