摘要:
The present invention relates to a multiple foam substrate of predetermined shape and a method of manufacturing the substrate. The substrate is a multiple foam substrate which may be manufactured by the method with a mold having first and second mold cavities. The method includes injecting a first foam into the first mold cavity sufficiently to fill the first mold cavity and storing the first foam in the first mold cavity for a predetermined time sufficient to form a substantially non-mixing surface on the first foam. The method further includes injecting a second foam into the second mold cavity and onto the non-mixing surface on the first foam sufficiently to fill the second mold cavity. The method further includes storing the second foam in the second mold cavity for a predetermined time sufficient to bond the first foam to the second foam along the non-mixing surface.
摘要:
The present invention provides a process for producing alumina matrix carbide and boride reinforced ceramic composites wherein for any particular composite, the relative density is about 97% or more of the theoretical density. The composites are prepared in a container wherein the interior surfaces of the container are graphite and have a protective coating consisting of a first layer comprising silicon carbide and boron carbide with a binder and a second layer comprising silicon carbide particles, wherein the protective coating prevents carbon bleed-through and the protective coating maintains a boride-containing equilibrium atmosphere during the process. The present invention further provides an alumina-based ceramic composite which comprises a metal carbide preferably selected from the group consisting of silicon carbide, titanium carbide and zirconium carbide, and mixtures thereof, and a boride preferably selected from the group consisting of boron carbide, titanium boride, or zirconium boride, and mixtures thereof. Finally, the present invention provides a protective coating for a surface comprising a first layer of a silicon carbide and a boron carbide in a binder and a second layer comprising a silicon carbide wherein the protective coating is able to withstand repeated exposure to high temperature.
摘要:
A method for producing shaped articles of ceramic composites provides a high degree of dimensional tolerance to these articles. A fiber preform is disposed on a surface of a stable formed support, a surface of which is formed with a plurality of indentations, such as grooves, slots, or channels. Precursors of ceramic matrix materials are provided to the fiber preform to infiltrate from both sides of the fiber preform. The infiltration is conducted under vacuum at a temperature not much greater than a melting point of the precursors. The melt-infiltrated composite article substantially retains its dimension and shape throughout the fabrication process.
摘要:
A process of producing a plasma display panel comprising the steps of: forming a photosensitive paste composition layer on a carrier film; transferring the photosensitive paste composition layer onto a substrate; exposing the photosensitive paste composition layer; removing the carrier film; and baking the exposed composition layer to fabricate at least one of barrier ribs, electrodes, resistors, dielectrics, phosphors, a color filter array, and a black matrix.
摘要:
Methods for consolidation and densification of multi-phase composite structures are provided. These methods allow for more efficient and less expensive consolidation and densification of two- and three-dimensional multi-phase components having more complex geometries.
摘要:
Zeolite based material and a method for making the zeolite, comprising a zeolite having a silica/alumina ratio of at least 300 and a surface area of 250 m2/g and no greater than about 20 parts, by weight, of a silica binder. The combination of properties this zeolite based material exhibits includes the following: (1) a modulus of rupture of at least 1500 psi; (2) a surface area of at least 100 m2/g; (3) a coefficient of thermal expansion of less than about null/null10 ppm/null C.; and, (4) a thermal shock resistance of at least 850null C. The zeolite-based material can include a third component, specifically a gamma alumina having a specific surface area of greater than 100 m2/g.
摘要:
Disclosed is sintered ceramic article that exhibits a primary crystalline phase of cordierite and analytical oxide composition, in weight percent, of 49-53% SiO2, 33-38% Al2O3, 12-16% MgO and exhibits a coefficient of thermal expansion no greater than about 4.0null10null7/null C. over the temperature range of about 25null C. to about 800null C. and a transverse-I ratio of not less than about 0.92. Also disclosed is a method for producing a sintered cordierite ceramic article involving preparing a plasticizable raw material, comprising a magnesium source, a SiO2-forming source and an additional component of either: (a) a clay-free, Al2O3-forming source having a surface area of greater than about 5 m2/g; or, (b) a clay and Al2O3-forming source combination wherein the clay comprises no greater than about 30%, by weight, of the total inorganic mixture, and the Al2O3-forming source exhibits a surface area of greater than about 40 m2/g. The mixture is formed into a green body substrate of the desired configuration and subsequently dried and fired for a time and at temperature sufficient to form a structure having the aforementioned CTE and I-ratio properties.
摘要翻译:公开了烧结陶瓷制品,其显示堇青石的主结晶相和分析氧化物组合物,其重量百分比为49-53%SiO 2,33-38%Al 2 O 3,12-16%MgO,并且显示出不大于 在约25℃至约800℃的温度范围内为约4.0×10 -7 /℃,横I比不小于约0.92。 还公开了一种生产堇青石烧结体烧结体的方法,其包括制备可塑性原料,包括镁源,形成SiO 2的源和另外的组分:(a)不含粘土的Al 2 O 3形成源,其具有 表面积大于约5m2 / g; 或(b)粘土和Al 2 O 3形成源组合,其中粘土占总无机混合物的不大于约30重量%,并且Al 2 O 3形成源的表面积大于约40m 2 / G。 将混合物形成为所需构型的生坯基材,随后干燥并焙烧一段时间并在足以形成具有上述CTE和I比率性质的结构的温度下进行烧制。
摘要:
A ceramic pin heating element having exterior heating conductors and integrated electrical connection surfaces, and method for making same. A first body is injection molded from a first injection-moldable ceramic composite compound having a first electrical resistance, and a second body is injection-molded from a second injection-moldable ceramic composite compound having a second electrical resistance about the first body so as to form a compound body. The compound body is then sintered. The resulting ceramic pin heating element is directly formed without additional steps for protecting (insulating) the element so as to prevent the exterior, complementary heating conductors from contacting the housing and/or terminal bolts. The danger of breakage of the pins at the mounting location and/or at the seal seat through variations in the thickness of contact and/or insulation coatings is minimized.
摘要:
A measuring gage for determining the thickness of a non-metallic material utilizes an inductive sensor positioned on one side of the material to be measured and a metallic object placed on the opposite side. The output of the sensor is used to determine the distance between the sensor and the metallic object, and hence the thickness of the material. The movement of the sensor and the metallic object can be computer controlled to map the thickness of the material along a predetermined path and produce a cross-sectional thickness profile. The output of the sensor can be used in conjunction with a computer controller responsible for adjusting the size of a score line to prepare an airbag deployment section in a vehicle trim panel.
摘要:
The invention relates to a process for production of a sintered oxide ceramic of composition CexMyDzO2-a with dense structure without open porosity or with a predetermined porosity. The first doping element M is at least one element of the group consisting of the rare earths but MnullCe, alkali and earth alkali metals. The educts are used with a second doping element D of at least one metal of the group consisting of Cu, Co, Fe, Ni and Mn, in the submicron particle size or as a salt solution, and sintered at a temperature in the range of 750-1250null C. into an oxide ceramic with extremely fine structure of a grain size of maximum around 0.5 nullm.