Abstract:
A method of making a hot surface igniter is described. A silicon carbide composition that includes both fines fraction and a coarse fraction is sintered in a nitrogen and argon reducing atmosphere in a manner that controls the incorporation of nitrogen with in the lattice of recrystallized silicon carbide. The controlled incorporation of nitrogen in the lattice provides enhanced control over heating and electrical properties, while simultaneously achieving a lower surface area fully recrystallized structure for oxidation resistance and long service life.
Abstract:
A glow plug is described, having a body, a glow pin which protrudes from a first end of the body, and an inner pole which protrudes from a second end of the body and is electrically connected to the glow pin. A section of the inner pole that protrudes out of the body has an embossed structure for improving the mechanical and electrical connection to a plug connector. A method for producing a glow plug is also disclosed.
Abstract:
A glow plug having a main body bracket, a heater, a center shaft, an insulator, an O-ring that is provided between the front end surface of the insulator and the main body bracket, and a pin terminal that is fitted to the rear end portion of the center shaft and used for supplying electricity from the outside. The pin terminal includes a small-diameter portion, a flange, and a large-diameter portion where an engagement portion and a fitting recess are formed. The large-diameter portion includes a crimp formation region, which is formed so as to have the even outer diameter and be capable of being crimped, in a range from the front end thereof to the front end of the engagement portion. A part of the crimping target portion forms a crimping portion that fixes the rear end portion of the center shaft by crimping.
Abstract:
A method of making a hot surface igniter is described. A silicon carbide composition that includes both fines fraction and a coarse fraction is sintered in a nitrogen and argon reducing atmosphere in a manner that controls the incorporation of nitrogen with in the lattice of recrystallized silicon carbide. The controlled incorporation of nitrogen in the lattice provides enhanced control over heating and electrical properties, while simultaneously achieving a lower surface area fully recrystallized structure for oxidation resistance and long service life.
Abstract:
A glow plug includes a cylindrical housing having an axial hole which extends in the direction of an axis and provided with, on an outer circumferential surface thereof, a screw portion for being screwed into a mounting hole of an internal combustion engine, and a heater member inserted into the axial hole in a state where at least front end portion thereof projects from a front end of the housing. The housing includes a tool engagement portion which is provided at a rear end side than the screw portion and to which a tool is engaged when the being mounted to the internal combustion engine. An inner circumference of the tool engagement portion has a shape which follows an outer circumferential shape of the tool engagement portion.
Abstract:
A glow plug which includes an intermediate shaft (3) inserted into a shaft hole (43) of a metal shell (4) and having a connecting end part (36) of a rear end part (32) protruding from a rear end surface (48). An insulating member (6) is arranged between the intermediate shaft (3) and the shaft hole (43) of the metal shell (4). The insulting member (6) has a tapered part (63) which abuts a tapered part (47) provided in the metal shell (4). The insulating member (6) is pressed into position by a connecting terminal (5) fixed to the connecting end part (36) to assuredly hold the intermediate shaft (3) in a rear end part (45) of the metal shell (4) and to thereby prevent a deflection or bend of the intermediate shaft (3). Also disclosed is a method for manufacturing the glow plug.
Abstract:
A sheath heater for a glow plug comprises a sheath tube having a closed front end portion, and an open rear end portion. An insulating powder is charged into a gap between the sheath tube and a heat-generating resistor disposed within the sheath tube. A seal member includes an expanded portion extending radially outwardly from an outer circumference of the seal member, and a non-expanded portion of a smaller outside diameter than the expanded portion and formed on the outer circumference of the seal member at least at a leading end of the seal member. The seal member is fitted into the open rear end portion of the sheath tube such that the leading end enters the sheath tube first. The sheath tube is deformed radially inwardly around the seal member for sealing the heat-generating resistor and the insulating powder contained in the sheath tube.
Abstract:
The invention relates to a spark plug and method for manufacturing it, which spark plug has been manufactured from one electrically conductive element and one electrically non-conductive element, sintered composite ceramic material having been used for the manufacture. These spark plugs can preferably be used for stationary-mode heaters, operated with fuels, of motor vehicles. According to the object which is set, it should be possible to manufacture such spark plugs cost-effectively and flexibly and at the same time provide an extended service life and oxidation resistance. The conductive element here is to be embraced on two opposite sides by the electrically non-conductive element and it has an enlarged cross section in the distal region while a cross-sectional ratio of between 2.5 and 5 to 1 is maintained with respect to the cross section of the electrically conductive element. The cross-sectionally tapered proximal heating region of the electrically conductive element is covered by 60 to 85% of its surface by the material of the electrically non-conductive element.
Abstract:
The invention provides new ceramic resistive heating elements and new methods for manufacturing ceramic resistive heating elements wherein the heating element body comprises two or more regions of differing resistivity, and wherein the heating elements are open face. Heating elements such as igniters and glow plugs also are provided obtainable from fabrication methods of the invention.
Abstract:
A rod-shaped heating element with a tubular carrier element attached to a cylindrical carrier ring and to the rod-shaped heating element using a magnetic forming process, the carrier ring and the rod-shaped heating element being within the tubular carrier element with the outer circumferential surface of the carrier ring contacting the inner circumferential surface of the tubular carrier element. As a result of the parts having been joined by magnetic forming, they are in a plastically deformed state which is free of thermal treatment effects and scuffing.