METHOD OF PRODUCING REINFORCED, FORMED FABRICS

    公开(公告)号:US20090140455A1

    公开(公告)日:2009-06-04

    申请号:US12274307

    申请日:2008-11-19

    Abstract: The invention relates to a method of producing reinforced, formed fabrics, consisting in producing a continuous fabric alternated with a membrane (34) containing embedded reinforcing elements, which is prepared in overlapping portions on a conveyor belt (29) which passes over a preparation table (25). The membrane (34) and the reinforcing elements are then positioned under a press consisting of an upper air-filled chamber (1), the lower part thereof comprising a flexible element (4), and a lower water-filled chamber (14), the upper part thereof comprising a flexible element (17). According to the invention, a forming bar (10) is adjustably mounted in the upper chamber (1). When the aforementioned forming bar (10) is adjusted to adopt a particular shape, the different flexible elements can deform at the forming bar and the membrane and the reinforcing elements are hot pressed with a portion corresponding to the forming bar having a three dimensional shape, thereby defining the form of the fabric produced.

    NOVEL THERMOPLASTIC PART, TOOL AND METHOD FOR THE MANUFACTURING THEREOF
    73.
    发明申请
    NOVEL THERMOPLASTIC PART, TOOL AND METHOD FOR THE MANUFACTURING THEREOF 有权
    新型热塑性零件,工具及其制造方法

    公开(公告)号:US20080014453A1

    公开(公告)日:2008-01-17

    申请号:US11776878

    申请日:2007-07-12

    Abstract: A tool for manufacturing a part made of a sheet of thermoplastic material comprises a female die and a male die. The female die has a cavity, whose wall has a bottom portion and a top portion. The male die has a backing structure, a support attached to the backing structure and a heat-resistant bladder. The bladder has an inlet for connection with a source of compressed fluid. The support is used to support the bladder. The male die further comprises a base attached to the bladder. The base is deformable so as to enter the cavity of the female die. The bladder is adapted to apply a pressure substantially perpendicular to the cavity wall. The base is adapted and positioned to deform the thermoplastic sheet upon entering the cavity by making the thermoplastic sheet first contact the bottom portion of the wall. The bladder expends while applying a pressure on the thermoplastic sheet against the wall from the bottom portion to the top portion. A method of manufacturing a part made of a sheet of thermoplastic material comprises the step of applying pressure on the thermoplastic sheet against a wall of a female die from a bottom of the female die to a splitting line of the female die by inflating a deformable portion of a male die. A composite part comprises a sheet of fiber-reinforced thermoplastic material and a sheet of non-reinforced thermoplastic material attached together. Both sheets are deformed substantially differently along different axes.

    Abstract translation: 用于制造由热塑性材料片制成的部件的工具包括阴模和阳模。 阴模具有空腔,其壁具有底部和顶部。 阳模具有背衬结构,附接到背衬结构的支撑件和耐热气囊。 气囊具有用于与压缩流体源连接的入口。 支架用于支撑膀胱。 阳模还包括附接到膀胱的基部。 基座可变形,以便进入阴模的空腔。 囊适于施加基本上垂直于空腔壁的压力。 底座被适配和定位成使得热塑性片材在进入空腔时变形,使得热塑性片材首先接触壁的底部。 在从底部到顶部向热塑性片材施加压力的情况下,膀胱消耗在壁上。 一种制造由热塑性材料片制成的部件的方法包括以下步骤:通过使可变形部分膨胀,将压缩在阴模上的热塑片材压靠在阴模的底部上, 的男性死亡。 复合部件包括纤维增强热塑性材料片和附着在一起的非增强热塑性材料片。 两个片材沿不同的轴线基本不同地变形。

    Process And Apparatus For Making A Plastic Component From Self-Reinforced Thermo-Plastic Material And Plastic Component Produced
    74.
    发明申请
    Process And Apparatus For Making A Plastic Component From Self-Reinforced Thermo-Plastic Material And Plastic Component Produced 有权
    用于制造来自自增强热塑性材料和塑料成分的塑料部件的工艺和装置

    公开(公告)号:US20070296117A1

    公开(公告)日:2007-12-27

    申请号:US11629938

    申请日:2005-04-13

    Abstract: Process of making a plastic component (1), in particular luggage shell, from self-reinforced thermoplastic material, to a plastic component (1) made of self-reinforced thermoplastic material and an apparatus for making such a plastic component, in particular luggage shell (7). The invention provides a new product and process for manufacturing same on the basis of self-reinforced thermoplastic material by means of the step of tensioning said material (lamina), at least partially tensioning said lamina during all follow-up component shaping and/or molding steps up to a release of a component pre-form shape from the remainder lamina, to form the component. The present invention allow the manufacturing of an ultra-light weight luggage shell (7) on the basis of using self-reinforced thermoplastic material, the manufacturing of same can be further enhanced by permanently tensioning said material during all manufacturing steps up to the final finishing of the product.

    Abstract translation: 将塑料部件(1),特别是行李箱从自增强热塑性材料制成由自增强热塑性材料制成的塑料部件(1)和用于制造这种塑料部件的装置,特别是行李箱 (7)。 本发明提供了一种新的产品和方法,用于在自增强热塑性材料的基础上通过张紧所述材料(薄片)的步骤来制造该产品和方法,至少部分地在所有随后的部件成形和/或模制中张紧所述薄片 一直到从剩下的层中释放组分预形状,形成组件。 本发明允许在使用自增强热塑性材料的基础上制造超轻型行李箱(7),其制造可以通过在所有制造步骤中永久张紧所述材料直到最后整理来进一步增强 的产品。

    Method of processing synthetic resin tubular body and tube container
    75.
    发明申请
    Method of processing synthetic resin tubular body and tube container 有权
    合成树脂管体和管容器的加工方法

    公开(公告)号:US20060188677A1

    公开(公告)日:2006-08-24

    申请号:US10548904

    申请日:2004-06-29

    Abstract: The technical problem of this invention is to establish a method of processing a synthetic resin tube, in which the shape of a part of the tube wall is changed to form easily an attractively hollowed and/or raised portion in a fairly wide area of the tube wall. The object of this invention is to provide a tubular container having excellent decorativeness, appearance, or functionality that has never been found before. A method of processing a synthetic resin tube comprises utilizing a mandrel having a mold portion, which has at least a shape selected from a hollowed shape, a raised shape, and a hollowed and raised shape formed in a part of outer surface of the mandrel, and which is also provided with small through-holes in this mold portion; inserting a bottomed cylindrical mandrel into a synthetic resin tube, while bringing the inner wall of the tube in contact with the mandrel; heating and softening the tube in the portion facing the mold portion; deaerating the tube via a central opening and the through-holes to mold the softened portion of the tube in a manner similar to vacuum molding; and forming in the tube wall at least one of the portions selected from a hollowed portion, a raised portion, and a hollowed and raised portion.

    Abstract translation: 本发明的技术问题是建立一种处理合成树脂管的方法,其中管壁的一部分的形状被改变以容易地在管的相当宽的区域中形成具有吸引力的中空和/或升高部分 壁。 本发明的目的是提供一种以前从未被发现的具有优异的装饰性,外观或功能的管状容器。 一种处理合成树脂管的方法包括:使用具有模具部分的心轴,所述模具部分至少形成为形成在心轴的外表面的一部分中的中空形状,凸起形状和中空形状, 并且在该模具部分中还设置有小的通孔; 将有底的圆柱形心轴插入合成树脂管中,同时使管的内壁与心轴接触; 在面对模具部分的部分中加热和软化管子; 通过中心开口和通孔对管进行脱气,以类似于真空成型的方式模制管的软化部分; 以及在所述管壁中形成从中空部分,凸起部分和中空部分中选出的至少一个部分。

    Molding method and support system for thermoformable sheet material
    76.
    发明申请
    Molding method and support system for thermoformable sheet material 审中-公开
    可热成型片材的成型方法和支撑系统

    公开(公告)号:US20030146543A1

    公开(公告)日:2003-08-07

    申请号:US10346129

    申请日:2003-01-17

    Abstract: A method and apparatus for molding thermoformable sheet material is set forth. The method includes the steps of providing a conventional stamp type mold, one section of which provides a compliant mold member which is augmented by diaphragm. The diaphragm coacts with the compliant member during a molding phase to ensure dimensional uniformity in the molded article. Further, tight or detailed areas are easily molded by making use of the compliant and diaphragm members. In a further embodiment, tension adjusting is achieved during molding by a series of discrete tension members. The tension members cooperate with the compliant and diaphragm members to significantly improve dimensional uniformity and prevent wrinkling in the molded article.

    Abstract translation: 阐述了一种用于模制可热成形片材的方法和装置。 该方法包括以下步骤:提供常规的印模型模具,其中一个部分提供通过隔膜增加的柔性模制构件。 隔膜在成型阶段与柔顺构件共同作用以确保模制品的尺寸均匀性。 此外,通过使用顺应性和隔膜构件容易地模制紧密或详细的区域。 在另一实施例中,通过一系列离散张力构件在模制期间实现张力调节。 张紧构件与柔性和隔膜构件配合,以显着地提高尺寸均匀性并防止模制品中的起皱。

    Method of forming an embossed and coated design on the surface of a
formable plastic sheet
    77.
    发明授权
    Method of forming an embossed and coated design on the surface of a formable plastic sheet 失效
    在可成形塑料片的表面上形成压花和涂覆设计的方法

    公开(公告)号:US4076789A

    公开(公告)日:1978-02-28

    申请号:US675874

    申请日:1976-04-12

    Abstract: In accordance with a preferred embodiment of this invention, a linear stitching design having improved definition, is embossed onto the surface of a hot, formable plastic sheet and then coated in one operation. The improved definition is achieved by employing a restrained elastomeric anvil to support the sheet during the embossing operation. The elastomeric anvil provides a relatively uniform distribution of pressure on the sheet during the embossing step and urges the sheet into intimate contact with the recessed features on the embossing die surface. Once the sheet is formed but before the embossing die and anvil surface are separated, paint is injected through passages in the embossing die onto the surface of the thermoplastic sheet. The paint is injected under sufficient pressure to force the thermoplastic sheet, which is supported by the elastomeric anvil, away from the die surface; this provides the necessary space to allow the paint to flow onto specified areas of the sheet.

    Abstract translation: 根据本发明的优选实施例,具有改进的定义的线性缝合设计被压印在热的可成形塑料片的表面上,然后在一个操作中涂覆。 通过在压印操作期间采用限制的弹性砧来支撑片材来实现改进的定义。 弹性砧板在压花步骤期间在片材上提供相对均匀的压力分布,并促使片材与压花模具表面上的凹陷特征紧密接触。 一旦形成片材,但是在压花模具和砧座表面分离之前,通过压纹模具中的通道将涂料注入到热塑性片材的表面上。 在足够的压力下注入涂料以将由弹性体砧支撑的热塑性片材远离模具表面; 这提供了允许油漆流到纸张的特定区域的必要空间。

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