公开(公告)号：US20240387672A1

公开(公告)日：2024-11-21

申请号：US18786531

申请日：2024-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/423 ,  H01L29/06 ,  H01L29/40 ,  H01L29/51 ,  H01L29/786

Abstract: Embodiments include a device and method of forming a device, such as a nano-FET transistor, including a first nanostructure. A gate dielectric is formed around the first nanostructure. A gate electrode is formed over the gate dielectric, and the gate electrode includes a first work function metal. In the gate electrode, a first metal residue is formed at an interface between the gate dielectric and the first work function metal as a result of a treatment process performed prior to forming the first work function metal. The first metal residue has a metal element that is different than a metal element of the first work function metal.

公开(公告)号：US20240363719A1

公开(公告)日：2024-10-31

申请号：US18770040

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Hsuan-Yu Tung ,  Chin-You Hsu ,  Cheng-Lung Hung

IPC: H01L29/49 ,  H01L21/28 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/4966 ,  H01L21/28088 ,  H01L21/28247 ,  H01L21/823431 ,  H01L21/82345 ,  H01L21/823468 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785

Abstract: Semiconductor devices and methods of manufacturing semiconductor devices are provided. In embodiments a passivation process is utilized in order to reduce dangling bonds and defects within work function layers within a gate stack. The passivation process introduces a passivating element which will react with the dangling bonds to passivate the dangling bonds. Additionally, in some embodiments the passivating elements will trap other elements and reduce or prevent them from diffusing into other portions of the structure.

公开(公告)号：US20240363718A1

公开(公告)日：2024-10-31

申请号：US18767174

申请日：2024-07-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/285 ,  H01L21/8234 ,  H01L29/40 ,  H01L29/78

CPC classification number: H01L29/4966 ,  H01L21/28568 ,  H01L21/82345 ,  H01L29/401 ,  H01L29/785

Abstract: A method includes forming a gate dielectric layer on a semiconductor region, and depositing a first aluminum-containing work function layer using a first aluminum-containing precursor. The first aluminum-containing work function layer is over the gate dielectric layer. A second aluminum-containing work function layer is deposited using a second aluminum-containing precursor, which is different from the first aluminum-containing precursor. The second aluminum-containing work function layer is deposited over the first aluminum-containing work function layer. A conductive region is formed over the second aluminum-containing work function layer.

公开(公告)号：US20240355882A1

公开(公告)日：2024-10-24

申请号：US18760656

申请日：2024-07-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/06 ,  H01L27/092 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0673 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7851

Abstract: In an embodiment, a device includes: a channel region; a gate dielectric layer on the channel region; a first work function tuning layer on the gate dielectric layer, the first work function tuning layer including a p-type work function metal; a barrier layer on the first work function tuning layer; a second work function tuning layer on the barrier layer, the second work function tuning layer including a n-type work function metal, the n-type work function metal different from the p-type work function metal; and a fill layer on the second work function tuning layer.

公开(公告)号：US12046519B2

公开(公告)日：2024-07-23

申请号：US17882165

申请日：2022-08-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/8238 ,  H01L21/285 ,  H01L27/092 ,  H01L29/49

CPC classification number: H01L21/823842 ,  H01L27/0924 ,  H01L29/4966 ,  H01L21/28568

Abstract: A method includes depositing a first conductive layer over a gate dielectric layer; depositing a first work function tuning layer over the first conductive layer; selectively removing the first work function tuning layer from over a first region of the first conductive layer; doping the first work function tuning layer with a dopant; and after doping the first work function tuning layer performing a first treatment process to etch the first region of the first conductive layer and a second region of the first work function tuning layer. The first treatment process etches the first conductive layer at a greater rate than the first work function tuning layer.

公开(公告)号：US20240162303A1

公开(公告)日：2024-05-16

申请号：US18418678

申请日：2024-01-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/40 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/51 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L29/401 ,  H01L21/28088 ,  H01L21/28176 ,  H01L21/823842 ,  H01L27/092 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/4966 ,  H01L29/517 ,  H01L29/66742 ,  H01L29/66787 ,  H01L29/78696 ,  H01L21/823807

Abstract: A device includes a first nanostructure; a second nanostructure over the first nanostructure; a first high-k gate dielectric around the first nanostructure; a second high-k gate dielectric around the second nanostructure; and a gate electrode over the first and second high-k gate dielectrics. The gate electrode includes a first work function metal; a second work function metal over the first work function metal; and a first metal residue at an interface between the first work function metal and the second work function metal, wherein the first metal residue has a metal element that is different than a metal element of the first work function metal.

公开(公告)号：US11935754B2

公开(公告)日：2024-03-19

申请号：US17854175

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/285 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/40 ,  H01L29/423 ,  H01L29/786

CPC classification number: H01L21/28568 ,  H01L21/823842 ,  H01L27/092 ,  H01L29/0673 ,  H01L29/401 ,  H01L29/42392 ,  H01L29/78696

Abstract: A device includes a first nanostructure; a second nanostructure over the first nanostructure; a high-k gate dielectric around the first nanostructure and the second nanostructure, the high-k gate dielectric having a first portion on a top surface of the first nano structure and a second portion on a bottom surface of the second nanostructure; and a gate electrode over the high-k gate dielectric. The gate electrode comprises: a first work function metal around the first nanostructure and the second nanostructure, the first work function metal filling a region between the first portion of the high-k gate dielectric and the second portion of the high-k gate dielectric; and a tungsten layer over the first work function metal, the tungsten layer being free of fluorine.

公开(公告)号：US20240063061A1

公开(公告)日：2024-02-22

申请号：US18499650

申请日：2023-11-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/28 ,  H01L27/088 ,  H01L29/49

CPC classification number: H01L21/82345 ,  H01L21/28088 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/4966

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.

公开(公告)号：US20240021471A1

公开(公告)日：2024-01-18

申请号：US18359016

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsueh Wen Tsau ,  Chia-Ching Lee ,  Cheng-Lung Hung ,  Ching-Hwanq Su

IPC: H01L21/768 ,  H01L29/66 ,  H01L23/532 ,  H01L29/78 ,  H01L23/535

CPC classification number: H01L21/76871 ,  H01L29/66795 ,  H01L21/76805 ,  H01L21/76843 ,  H01L21/76862 ,  H01L23/53266 ,  H01L21/76889 ,  H01L21/76895 ,  H01L29/7851 ,  H01L23/535 ,  H01L21/7684

Abstract: A method includes forming an opening in a dielectric layer, depositing a seed layer in the opening, wherein first portions of the seed layer have a first concentration of impurities, exposing the first portions of the seed layer to a plasma, wherein after exposure to the plasma the first portions have a second concentration of impurities that is less than the first concentration of impurities, and filling the opening with a conductive material to form a conductive feature. In an embodiment, the seed layer includes tungsten, and the conductive material includes tungsten. In an embodiment, the impurities include boron.

公开(公告)号：US11842928B2

公开(公告)日：2023-12-12

申请号：US17809944

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/28 ,  H01L27/088 ,  H01L29/49

CPC classification number: H01L21/82345 ,  H01L21/28088 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/4966

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.