摘要:
In rolls of winding equipment in a hot-rolling factory, each roll includes a lower cladding layer formed on the surface of the roll barrel and a self-fluxing alloy layer formed on the lower cladding layer by thermal spraying and containing carbide particles dispersed therein. The lower cladding layer includes an Fe-based cladding layer which has a Shore hardness of 60 or greater and which contains, in terms of mass %, 0.1-0.4 C, up to 2.0 Si, up to 3.0 Mn, 1.0-15.0 Cr, and 2.5-5.0 Ni. The lower cladding layer further contains one or more of Mo, V, and Co, the contents of Mo, V, and Co being 0.1-5.0 mass %, 0.1-3.0 mass %, and 0.5-5.0 mass %, respectively.
摘要:
An air seal system for a rotor blade assembly of a gas turbine engine includes a substrate. An optional ceramic interlayer may be disposed on an optional bond coat deposited on the substrate. An erosion resistant thermal barrier coating (E-TBC) layer is disposed on the ceramic interlayer (if present) or on the bond coat, or on the substrate. An abradable layer is disposed on the erosion resistant thermal barrier coating (E-TBC) layer.
摘要:
The invention refers to a process for the formation of a thermal barrier coating on a substrate, comprising the steps of: a) applying a bond coat on the substrate; b) subjecting the bond coat to a low activity aluminizing process, thus obtaining, above the bond coat, a temporary intermediate diffusion layer; c) applying, on the temporary intermediate diffusion layer, aluminum powder in suspension with a solvent or aqueous base, said aluminum powder having size distribution from 15 to 150 μm; d) performing a thermal treatment in a vacuum at a pressure from 10−3 to 10−5 bars, at a temperature from 800° C. to 1050° C. and with an active phase having duration in the range of 60 minutes to 4 hours, thus obtaining above the bond coat an enriched intermediate diffusion layer; and e) applying a definitive barrier layer on said enriched intermediate diffusion layer.
摘要:
A zirconium alloy for use in nuclear fuel assemblies is provided, which provides increased resistance against oxidation and corrosion and also improved bonding with parent material, because pure metallic material such as silicon (Si) or chromium (Cr) is evenly coated on the surface of the parent material by plasma spraying. Because the plasma spray coating used to coat the pure metallic material on the zirconium alloy does not require vacuum equipment and also is not limited due to the shape of the coated product, this is particularly useful when evenly treating the surface of the component such as 4 m-long tube or spacer grip arrangement which is very complicated in shape. Furthermore, because the coated zirconium alloy confers excellent resistance to oxidation and corrosion under emergency such as accident as well as normal service condition, both the economic and safety aspects of nuclear fuel are improved.
摘要:
This invention relates to high purity yttria or ytterbia stabilized zirconia powders comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). Thermal barrier coatings for protecting a component such as blades, vanes and seal surfaces of gas turbine engines, made from the high purity yttria or ytterbia stabilized zirconia powders, have a density greater than 88% of the theoretical density with a plurality of verticalzA macrocracks homogeneously dispersed throughout the coating to improve its thermal fatigue resistance.
摘要:
A system for making a material having domains with insulated boundaries is provided. The system includes a droplet spray subsystem configured to create molten alloy droplets and direct the molten alloy droplets to a surface, a spray subsystem configured to direct a spray of an agent at deposited droplets on the surface. The agent creates insulation layers on the deposited droplets such that the droplets form a material having domains with insulated boundaries on the surface.
摘要:
A high-temperature polymeric-matrix composite (HTPMC) structure and a method for protecting an HTPMC from exposure to high temperatures in the presence of air, and prevent thermo-oxidative degradation. A thin, lightweight layer of a carbon-based barrier is applied onto a surface of the HTPMC structure. The carbon-based barrier coating is composed of graphene, amorphous carbon, or a mixture comprising a combination of graphene and amorphous carbon, and has coefficient of thermal expansion that is less than 10 times the coefficient of thermal expansion of the HTPMC structure. The carbon-based barrier may be coated with an erosion-barrier.
摘要:
A plurality of layers are laminated on at least part of the member under treatment made of steel, the plurality of layers having carbon concentrations higher than that of the member under treatment and 1.0 wt. % or less, the carbon concentration of an outermost layer of the plurality of layers being the highest. A method for manufacturing a steel part, including spraying powder containing carbon on at least part of an member under treatment made of steel so as to form a first layer having a carbon concentration higher than that of the member under treatment and spraying powder containing carbon on at least part of the first layer so as to form a second layer having a carbon concentration higher than that of the first layer. Carbon concentrations of a plurality of layers including the first layer and the second layer are 1.0 wt. % or less.
摘要:
The present invention provides a surface alloy coating composite material for a high temperature resistant material, a coating and a manufacturing method thereof, wherein the surface alloy coating composite material is made of metal alloy powder having a face-centered cubic structure and enamel powder, and a component percentage thereof is as follows: 10-70wt % is the metal alloy powder, and remaining is the enamel powder; the metal alloy powder is selected from at least one type of NiCrAIX, NiCrX and NiCoCrAIX, wherein X is at least one type of hafnium, zirconium, a rare earth element and mixed rare earth, and the mixed rare earth can be two types or more than two types of rare earth elements that are used together or a rare earth element and one type or multiple types of Na, K, Ca, Sr and Ba that are used in a combined way.
摘要:
A valve for use in an internal combustion engine is disclosed. The valve includes a stem connected to a fillet disposed between the stem and a seat face. A thermal spray technique, such as a high velocity oxy fuel coating spray (HVOF) is applied to the seat face. A nitriding treatment that includes a nitrogen source, which may or may not contain carbon, and heat may be applied after the HVOF spray. The heat allows the nitrogen and/or carbon to penetrate the HVOF layer and the seat face to form a compound zone. The compound zone enhances the wear resistance of the surface during engine operation.