Abstract:
An apparatus comprising a soft in plane rotor yoke comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material having a plurality of first fibers oriented in a first direction, and a plurality of second layers formed of a second composite fabric material having a plurality of second fibers oriented in a second direction. Included is an apparatus comprising a soft in plane rotor comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material, and a plurality of second layers formed of a second composite fabric material, wherein the soft in plane rotor yoke does not comprise any narrow steered slit tape or filament windings.
Abstract:
A method of the present disclosure includes of repairing a core stiffened structure with structural foam. Another method includes splicing core members together using structural foam. Another method includes joining a core member to a structure using structural foam. Another method includes using structural foam to stabilize a core member during a machining process. Another method includes stabilizing a core member with structural foam to prevent the core member from crushing in autoclave pressure. The present disclosure further includes a core stiffened structure have a core member with structural foam therein.
Abstract:
The present invention includes a rotor-blade span-balancing system, including a span-balance pocket in a surface of a rotor blade; a cover operably configured to cover the span-balance pocket, wherein the cover is operably configured to be substantially flush with the surface of the rotor blade surface when covering the span-balance pocket, and wherein the cover includes a cover boss for reacting centrifugal force of the cover into the rotor blade; and one or more span-balance weights attached to the cover to span-balance the rotor blade.
Abstract:
In one embodiment, a rotor hub comprises a hub plate, a yoke for attaching a plurality of rotor blades, a plurality of yoke support bearings, and a plurality of cushioned damper bearings for attaching a plurality of dampers.
Abstract:
A centrifugal force (CF) bearing for a rotorcraft rotor assembly includes an inner-member, an outer-member, and an elastic member interposed between the inner- and outer-members. The outer-member includes an upper flange extension and a lower flange extension for location to and engagement with a grip. The upper flange extension is disposed over an upper surface portion of the elastic member, and the lower flange extension is disposed under a lower surface portion of the elastic member. The CF bearing is configured for attachment to a grip of the rotor assembly. The outer-member is configured to communicate mechanical loads (e.g., centrifugal force, lateral shear, vertical shear) from the grip to the yoke during operation of the rotor assembly.
Abstract:
The present invention includes a rotor-blade span-balancing system, including a span-balance pocket in a surface of a rotor blade; a cover operably configured to cover the span-balance pocket, wherein the cover is operably configured to be substantially flush with the surface of the rotor blade surface when covering the span-balance pocket, and wherein the cover includes a cover boss for reacting centrifugal force of the cover into the rotor blade; and one or more span-balance weights attached to the cover to span-balance the rotor blade.
Abstract:
An apparatus comprising a soft in plane rotor yoke comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material having a plurality of first fibers oriented in a first direction, and a plurality of second layers formed of a second composite fabric material having a plurality of second fibers oriented in a second direction. Included is an apparatus comprising a soft in plane rotor comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material, and a plurality of second layers formed of a second composite fabric material, wherein the soft in plane rotor yoke does not comprise any narrow steered slit tape or filament windings.
Abstract:
A composite structure includes a first face sheet, a second face sheet, and a foam member located between the first face sheet and the second face sheet. The foam member has a molded contour, the mold contour being configured to provide tooling surface for at least one of the first face sheet and the second face sheet prior to curing of the composite structure. A method of making the foam member includes creating a mold tool having an interior surface which resembles the desired outer contour of the foam member. A mixture is poured into a pour opening in the mold tool. The mixture is allowed to polymerize into a foam as the foam expands and distributes within the mold tool. Vent openings in the mold tool are selectively tailored to control the density of the foam member. The foam member is cured in the mold tool.
Abstract:
In one aspect, there is a method of making a pre-cured laminate having a total number of plies in a mold, the mold having a periphery defined by a forward edge, an aft edge, and outboard ends. The method includes selecting a first plurality of resin impregnated plies that continuously extend beyond the periphery of the mold, the first plurality of resin impregnated plies includes at least 50 percent of the total number of plies; laying the plies in a mold; compacting the plies in a mold; and pre-curing the plies to form a pre-cured laminate, which can extend beyond the periphery of the mold. In an embodiment, a pre-cured laminate includes a first plurality of resin impregnated plies that continuously extend beyond the periphery of the mold, the first plurality of resin impregnated plies includes at least 50 percent of the total number of plies.
Abstract:
In one aspect, there is provided a spar member for an aircraft wing including a support beam having an interior surface, an exterior surface, and opposing ends configured for an aircraft wing, the interior surface and exterior surface disposed between the opposing ends; and a first spar flange extending generally laterally from the exterior surface, the first spar flange configured for attachment with a first wing skin. The first spar flange can be an upper or lower spar flange. In some embodiments, the first spar flange is at an acute angle relative to the exterior surface of the support beam. In certain embodiments, the first spar flange is at an angle of from about 50 degrees to about 85 degrees relative to the exterior surface of the support beam.