Abstract:
A mold clamping device is provided for an injection molding machine having a stationary mold half and a movable mold half supported by a movable plate. A drive rod is connected at one end to this movable plate and is received at the other end by a driving ring piston having at least one recess within its inner shell. At least one coupling member such as a split flap is swivably connected to the other end of the rod. A suitable actuator such as a piston driven lever arm is provided to operatingly engage the coupling member with the recess, whereby the mold is clamped.
Abstract:
A clamping unit has a hydraulic actuating assembly including at least two locking cylinders provided with respective locking pistons, which are connected by piston rods to a movable mold carrier. Each locking cylinder contains a high-pressure chamber and a low-pressure chamber, which are adapted to communicate with each other through overflow passages formed in the associated locking piston. The overflow passages can be shut off by valve members. The hydraulic actuating assembly has an axis of symmetry, on which a drive cylinder and a buffer cylinder are centered. The drive cylinder serves to close and open the injection mold. The buffer cylinder is connected to the movable mold carrier and has a buffer chamber, which communicates with the low-pressure chambers of the locking cylinders. The locking cylinders and the buffer cylinder have steel tubes, which are connected at both ends to common cylinder covers to constitute a unit. The drive cylinder is coaxially surrounded by the steel tube of the buffer cylinder. The steel tubes of at least two locking cylinders are symmetrical to the drive cylinder.
Abstract:
A motor-operated, direct-pressure type mold clamping apparatus is capable of high-speed mold closing and opening operations and of producing a required mold clamping force, without the use of a large-sized motor. In the mold opening and closing operations, a ball screw, in engagement with a ball nut which is movable in one with a moving platen, is rotated at high speed by a motor through gears and a clutch, so that a die is opened and closed at high speed. In a mold clamping operation, the ball screw is driven with a large rotatory force transmitted through a clutch and gears which, having a high reduction ratio, serve to increase the rotatory force of the motor. Thus, dies are clamped with a large clamping force.
Abstract:
A mold clamping apparatus of an injection molding machine is provided, which is capable of uniformly applying a pressing force to a movable platen. A pair of annular wedge type connection members (21, 22) are disposed within annular hollow portions (16a) of driving pulleys (16), which are respectively fitted on ball screws (14, 15) threadedly engaged with heads of upper and lower toggle sections disposed symmetrically with respect to an axis of the mold clamping apparatus. To make an adjustment for eliminating mismatch between operational phases of the toggle sections of the toggle mechanism due to flexure of the same mechanism, an urged contact state of the connection member is released by loosening bolts (23), and the ball screws, rendered to be rotatable relative to the driving pulleys, are manually rotated so that the heads are aligned with each other. After completion of the adjustment, the driving pulleys are again rendered rotatable in unison with the ball screws. The heads then are moved through the ball screws toward the movable platen, and links of the toggle sections for generation of the pressing force are gradually expanded. Since the operational phases of the toggle sections are matched to each other, the toggle mechanism applies a uniform pressing force onto the movable platen.
Abstract:
When the mold of plastic injection molding machine is locked, the closing force (K) is measured at the knuckle joint system during a predetermined number of operating cycles (Z). A mean value is computed from these actual value measurements (Si) and if it is within a predetermined tolerance zone (T) around a set-point value (So), no control intervention takes place. But if this mean value is outside of the tolerance zone (T) but in a control zone (R) limited by alarm limits (A), a control intervention takes place by stepwise changing the installed height of the mold until the actual value measured after each operating cycle is again within the tolerance zone (T). The measurement is repeated over another operating period (B); if those measurements stay within the control zone (R), a new mean value is computed only at the end of this operating period and a corresponding decision is made whether or not a control intervention should take place.
Abstract:
Method for adjusting the compression stroke allowance of a vertical injection-compression molding machine including a slide plate mounting thereon a mold clamp cylinder and an upper mold in opposition to a lower mold on a machine bed, and a lift cylinder for moving the slide plate up and down along tie bars, the method including the steps of: downwardly extending a piston rod of a hydraulic cylinder connected to the slide plate to a stroke end: upwardly extending a piston rod of an air cylinder connected to the bed thereof, with the upper and lower molds in contact with each other, until a micrometer at the upper end of the air cylinder piston rod abutts the lower end of the hydraulic cylinder piston rod; fixing the air cylinder piston rod in this state; upwardly retracting the hydraulic cylinder piston rod; setting the micrometer at a desired compression stroke allowance; lowering the hydraulic cylinder piston rod to the stroke end thereof; and lifting the slide plate so as to allow for injection-compression molding operation.
Abstract:
A device for automatically latching together the two die halves of an injection molding die of a plastics injection molding machine, when the die is removed from the machine, the device comprising a guide sleeve in one die half having a guide portion cooperating with the guide bore of a guide bushing in the other die half, a latching plunger in the guide sleeve having a latching head cooperating with an end face of the guide sleeve to radially expand a split latch ring or a cupped latch disk into engagement with a groove of the guide bushing, when the latching plunger is freed to move from its depressed release position to its latching position, under the action of a preloaded plunger spring. The attachment of the die half to a die carrier member automatically disengages the latching device by depressing the latching plunger.
Abstract:
A machine for injection molding or die casting includes a main machine base with an injection unit mounted on the rear face and a mold guideway mounted on the front face. An aperture in the main machine base and a corresponding one in the base of the guideway provides for the nozzle of the injection unit to engage molds carried in the guideway. The reciprocating of the molds toward and away from one another is due to the action of a totally enclosed toggle assembly interconnecting mold-carrying shanks with compression lever brackets mounted in the ends of the guideway, actuators being located centrally of guideway ends and linked to the toggle assembly. Position adjusters are incorporated for adjusting the location of the injection unit on the rear of the machine to position its nozzle relative to the molds.
Abstract:
An apparatus for setting tonnage on selective tie bars of a die-casting machine includes providing a separate drive motor fully connected at all times to each tie bar nut gear. The motors are manually or automatically controlled by a programmable logic control and a die height adjustment motor control and phase lock synchronizer which selectively energize each motor manually or automatically to adjust the tonnage in any one or all of the tie bars and wherein synchronizer concurrently adjusts the tonnage a like amount in all of the tie bars concurrently and a method for adjusting the tie bar system to compensate for uneven die expansion at one of the tie-rods includes the steps of (1) tightening only the tie-rod at the die flash location; (2) operating the machine through a lock-up mode; and (3) concurrently, and synchronously, removing a like amount of pressure from the machine if lock-up is not attained, the back-off being selected to reduce the tie bar tonnage a like amount at all tie bar locations so as to produce toggle lock-up without excessive reduction of tie bar tightening at the previously compensated die location.
Abstract:
A mold closing system for plastic fabricating machines, having a separate transport means for carrying the mold halves toward and away from one another, and separate locking means mounted on the mold halves and operable at the end of the transport movement to lock the mold halves together after the transport means is shut off.