Abstract:
The present invention is a universal slide assembly for molding or casting systems used to introduce complex designs to moldings and castings, which is cost effective, easy to install, and easy to operate, and includes a base, a slide, and a cam lever. The base is directly insertable into a movable-die half for immediate use without requiring the slide to be individually designed or adapted to a particular movable-die half. The cam lever is capable of moving the slide towards and away from a core without the use of hydraulic power, through cam action.
Abstract:
A threaded shaft (52) for operating toggle joint (44) is driven for rotation by a first servomotor (46). A bevel gear (56) is mounted on the threaded shaft (52) for rotation relative to the threaded shaft (52). The bevel gear (56) is driven for rotation by a second servomotor (57). Bevel gears (60) each having a threaded bore are supported on a rear plate (42) are engaged with threaded sections (40A) of tie bars (40), respectively. Power is transmitted from the bevel gear (56) through power transmitting mechanisms (61) to the bevel gears (60). Each power transmitting mechanism (61) comprises bevel gears (62, 63) engaged with the bevel gears (56, 60), respectively, and a clutch (64) interposed between the bevel gears (62, 63). The clutches (64) are engaged and disengaged selectively to adjust the parallelism of a movable mold (36) with respect to a stationary mold (32).
Abstract:
A molded article ejection device for use in conjunction with a multistation molding machine. The multistation molding machine has at least a first molding station defined between a first mold platen and a second mold platen and a second molding station defined between the second mold platen and a third mold platen, a mechanism for opening and closing the molding stations, and tie bars for connecting the first, second and third mold platens. Ejection devices are used for ejecting molded articles from each of the first and second molding stations and a linkage is used for connecting a plurality of the ejection devices and translating movement of at least one ejection device to at least one other ejection device. A motive mechanism is used for actuating the ejection devices, wherein the motive mechanism is independent of the mechanism for opening and closing.
Abstract:
A die casting machine has obliquely slidable die core pieces in an ejector holder block. The ejector holder block may be drawn away from the stationary die half into abutment with an ejection box by linear actuators; complementary male and female surfaces on the ejector holder block and ejection box precisely locate the ejector holder block with respect to the ejection box when the two are in abutment. The ejection box and mated ejector holder block may then be moved into abutment with the stationary die half to complete a die cavity.
Abstract:
An injection molding machine includes a feedback control system for controlling both the speed and position of a control object, such as a movable platen or an injection screw. The feedback control system includes a driving mechanism connected to the control object and a monitor monitoring the position of the control object. The monitor transmits signals representative of the sensed position of the control object. A speed control system controls the driving mechanism until the control object reaches a threshold position. Thereafter, a position control system controls the driving mechanism. A switch is provided to change the feedback control system from the speed control system to the position control system.
Abstract:
A method and apparatus for mold protection of motor-driven clamping unit is provided. The method and apparatus is based on high response characteristics of the motor and a new control method. A continuously variable restrictive motor output scheme is used in conjunction with the mechanics characteristics of the toggle mechanism to maintain a substantially constant mold protective force at all positions. Further, the mold protective force can be adaptively adjusted with respect to different types of molds and motional conditions so that the mold can be adequately protected whenever abnormal condition occurs during mold closing action. The motor output will thus not unduly increased to a great level that would damage the mold, the machine, or even the operators. The drawbacks of the prior art are thus eliminated.
Abstract:
An injection molding machine includes a stationary platen having a first mold half, at least one movable platen having a second mold half for forming a mold with the first mold half, tie bars for guiding the movable platen relative the stationary platen, and an injection unit for injecting molten resin into the mold. For at least one of the stationary and movable platen, a force is generated during clamping having a first direction. The at least one stationary and movable platens includes a first wall having edges and a central area and at least first and second sides, wherein the first side is adapted to be positioned nearest the clamping operation. The platen further includes a second wall spaced from and substantially parallel to the first wall, wherein the first and second walls extend substantially transverse to the first direction of the force. An intermediate support structure is positioned between the walls and is used to direct the force from the edges of the first wall toward the central area of the first wall for substantially preventing non-uniform deflection of the first wall along the first side. A related process for preventing flash formation is also disclosed.
Abstract:
A hydraulic circuit for supplying a plurality of series-operated consumers of a hydraulically controlled installation, in particular of an injection molding machine, having a pump with feed-flow pressure control, is described. To be able to slow down greater moving masses with very little expenditure in regard to circuitry and devices, only a portion of the consumers, such as the extruder, the injection unit and possibly the ejector are operated in open circulation, while at least one selected further consumer, such as the clamping unit of the injection molding machine, where a greater mass must be moved in alternating directions, is moved in semi-closed or closed circulation.
Abstract:
An injection moulding machine has a framework (1), a fixed and a movable die platen (2, 8) and at least a piston-cylinder unit of a cylinder platen (3) that bears a hydraulic or electromechanical closure mechanism. The cylinder platen (3) and the fixed die platen (2) are interconnected only by the framework (1). The closure force exerted during injection moulding and the vertical thrust between the cylinder platen (3) and the die platen (2) are transmitted only through the framework (1). The intersection between the longitudinal center axis (LSK) of the closing die (5) and the longitudinal center axis (LBF) of the die platen (8) lies at the back of the movable die platen (8) and the point at which the force of the closing die (5) is transmitted to the movable die platen (8) is vertically displaceable in relation to the die platen (8).
Abstract:
An injection molding machine is provided with an open frame specifically designed to avoid angular displacement of the stationary platen during the molding process. More particularly, the stationary platen and the supporting frame are configured to maintain a constant moment of inertia relative to the line of force acting on the platen during the clamp closed part of the cycle, so that it displaces linearly when force is applied. In addition, the frame is provided with integral support members to connect with the die height adjustment mechanism. The support members are positioned on the frame to minimize the distance of the open frame, thus minimizing the length of frame subject to deflection when the force is applied.