摘要:
A tie-bar less clamping apparatus is intended for use in combination with an injection molding machine. A stationary platen (24) is fixed to a first support section (20B) of a support frame (20), and linear motors (30) are incorporated into the second support section (20C) of the support frame (20). One end of an armature (34) included in each linear motor (30) and having the shape of a rod is connected to a movable platen (28).
摘要:
An injection apparatus of an injection molding machine, for easy control of the charging motor and the injection motor and highly precise control of the back pressure of a screw thereby enabling performance of the proper charging operation, has an injection motor with a rotor adapted to act as a ball screw nut and which is secured to an injection carriage having mounted thereon a heating barrel of the injection apparatus. The injection motor has a shaft forming a ball screw in one end portion of the shaft connected to a screw of the injection molding machine. The ball screw is screwed into the rotor of the injection motor. The other end of the shaft forms a spline portion, and is connected to a charging motor that has a hollow drive shaft whose inside-diameter portion is spline-fitted onto the spline portion of the shaft.
摘要:
A mold clamping apparatus for an injection molding machine comprises a stationary platen fixedly holding the stationary mold, a movable platen fixedly holding the movable mold and disposed opposite to the stationary platen, tie bars for guiding the movable platen for movement toward and away from the stationary platen, a movable platen driving mechanism for moving the movable platen along the tie bars to close and open the mold, a movable platen fixing mechanism for fixing the movable platen to the tie bars at a set position immediately before a position where the movable mold is joined to the stationary mold, and a clamping force applying mechanism that includes a sealed hydraulic cylinder actuator capable of converting energy of a hydraulic fluid into an intensified mold clamping force and of applying the intensified mold clamping force to the stationary platen. In one embodiment, the apparatus includes an electrically driven toggle mechanism which brings the movable and stationary molds together, at which point the hydraulic clamping force applying means applies significant clamping force to clamp the mold shut.
摘要:
An injection unit including a heating barrel and an injection screw rotationally and axially movable and placed in the heating barrel is disposed on one side of a clamping mechanism for clamping a mold. The injection screw is driven and controlled for operation through a ball screw by an electric motor. Products, each of a moving speed of the ball screw and an operating current supplied to the electric motor in a unit time, are accumulated to calculate a total energy value indicating the amount of total energy supplied to the ball screw. A life energy value is predetermined on the basis of products, each of force generated by the ball screw and a moving speed of the ball screw. It is decided that a life of the ball screw has terminated when the total energy value A is equal to or greater than the life energy B (A≧B).
摘要:
A threaded shaft (52) for operating toggle joint (44) is driven for rotation by a first servomotor (46). A bevel gear (56) is mounted on the threaded shaft (52) for rotation relative to the threaded shaft (52). The bevel gear (56) is driven for rotation by a second servomotor (57). Bevel gears (60) each having a threaded bore are supported on a rear plate (42) are engaged with threaded sections (40A) of tie bars (40), respectively. Power is transmitted from the bevel gear (56) through power transmitting mechanisms (61) to the bevel gears (60). Each power transmitting mechanism (61) comprises bevel gears (62, 63) engaged with the bevel gears (56, 60), respectively, and a clutch (64) interposed between the bevel gears (62, 63). The clutches (64) are engaged and disengaged selectively to adjust the parallelism of a movable mold (36) with respect to a stationary mold (32).
摘要:
A sealed hydraulic intensifier has a sealed hydraulic cylinder actuator having a cylinder defining a piston chamber, a piston fitted in the piston chamber of the cylinder, and a piston rod connected to the piston, and a pressure controller disposed adjacent to the piston chamber of the sealed hydraulic cylinder actuator to control.
摘要:
An injection speed control procedure is applied to controlling an injection screw included in an electric injection molding machine and driven by an electric motor. An injection process is divided into a plurality of injection stages. Injection speed at which the injection screw is moved is changed at a time point when a value PS obtained by integrating injection pressure with respect to the position of the injection screw or a value PT obtained by integrating injection pressure with respect to injection time coincides with a predetermined reference value determined for each injection stage.
摘要:
A mold clamping apparatus for an injection molding machine including a stationary platen fixedly holding the stationary mold, a movable platen fixedly holding the movable mold and disposed opposite to the stationary platen, tie bars for guiding the movable platen for movement toward and away from the stationary platen, a moveable platen driving element for moving the movable platen elements for fixing the movable platen to the tire bars at a set position immediately before a position where the movable mold is joined to the stationary mold, and a clamping force applying element including hydraulic cylinder actuators capable of converting energy of a hydraulic fluid into an intensified mold clamping force and of applying the intensified mold clamping force to the stationary platen.
摘要:
A mold clamping apparatus for an injection molding machine includes a stationary platen fixedly holding the stationary mold, a movable platen fixedly holding the movable mold and disposed opposite to the stationary platen, tie bars for guiding the movable platen for movement toward and away from the stationary platen, a movable platen driving mechanism for moving the movable platen along the tie bars to close and open the mold, a movable platen fixing mechanism for fixing the movable platen to the tie bars at a set position immediately before a position where the movable mold is joined to the stationary mold, and a clamping force applying mechanism including sealed hydraulic cylinder actuators capable of converting energy of a hydraulic fluid into an intensified mold clamping force and of applying the intensified mold clamping force to the stationary platens. In one embodiment, a rear plate located behind the movable platen carries a hydraulically driven ram support and clamping ram, and the ram support has a piston portion that is carried in a cylinder bore in the rear plate. The ram hydraulically clamps the mold closed after the movable platen is electrically driven to bring the mold halves together.
摘要:
An injection apparatus for a motor-driven injection molding machine comprised a barrel unit for heating and plasticating polymer material, a screw disposed in the barrel unit rotatably and movably in the axial direction, a first rotating shaft having one end connected to a rear end of the screw, a charging motor for driving the first rotating shaft for rotation, a ball screw mechanism consisting of a second rotating shaft having a threaded rod portion, and a threaded nut member engaging with the threaded rod portion, an injection carriage having a front plate for mounting the barrel unit thereon, and a rear plate for supporting the second rotating shaft at the rear end thereof, an injection motor for driving the ball screw mechanism, and an intermediate mount plate, disposed movably between the front plate and the rear plate, for linking the first rotating shaft to the second rotating shaft coaxially with a predetermined distance spaced apart between the rear end of the first rotating shaft and the front end of the second rotating shaft. Back pressure acting on the screw in a charging process can accurately be controlled without requiring a difficult control operation for controlling the injection motor and the charging motor for synchronous operation.