Abstract:
A component formed using an additive manufacturing system, the component includes an exterior surface, an interior cavity, at least one powder removal device disposed within the interior cavity and adjacent to the exterior surface, wherein the at least one powder removal device is configured to remove un-sintered and partially sintered powder from the component, and at least one exit port defined in the exterior surface to facilitate egress of the un-sintered and partially sintered powder out of the component.
Abstract:
The present application provides configurations, components, assemblies and methods for sealing cells of sodium-based thermal batteries, such as NaMx cells. In some embodiments the cells may include an integrated bridge member hermetically sealed to an electrically conductive case and a ceramic collar of the cell to hermetically seal an anodic chamber of the cell. In some embodiments the cells may include the ceramic collar hermetically sealed to an electrolyte separator tube of the cell to hermetically seal the anodic chamber of the cell. In some embodiments the anodic chamber may be defined, at least in part, by the case, integrated bridge member, ceramic collar and electrolyte separator tube. In some embodiments the cells may include a current collector hermetically sealed to the ceramic collar, and a cap member hermetically sealed to the current collector tube to hermetically seal a cathodic chamber of the cell.
Abstract:
A method for joining a ceramic component to a metallic component is described. At least one initial layer of an active metal is applied to one of the joining surfaces, by a cold spray technique. At least one second layer of a nickel-based braze composition is then applied over the initial layer by cold-spraying. The braze composition and components are then heated, so as to form an active braze joint between them. A method of sealing an open region of a sodium metal halide-based battery is also disclosed, using the brazing technique described herein to form braze joints that seal various components in the battery cells, such as metallic rings and ceramic collar structures.
Abstract:
An electrochemical cell is described, including an anodic chamber and a cathodic chamber separated by an electrolyte separator tube, all contained within a cell case. The cell also includes an electrically insulating ceramic collar positioned at an opening of the cathodic chamber, and defining an aperture in communication with the opening; along with a cathode current collector assembly; and at least one metallic ring that has a coefficient of thermal expansion (CTE) in the range of about 3 to about 7.5 ppm/° C., contacting at least a portion of a metallic component within the cell, and an adjacent ceramic component. An active braze alloy composition attaches and hermetically seals the ring to the metallic component and the collar. Sodium metal halide batteries that contain this type of cell are also described, along with methods for sealing structures within the cell.
Abstract:
A combustor for a gas turbine system includes a combustor casing having an interior-establishing wall, and a chamber extending to the interior-establishing wall. In addition, the combustor includes an igniter assembly disposed within the chamber such that a tip of the igniter assembly is positioned radially outwardly from the interior-establishing wall. The igniter assembly includes a first electrode, a second electrode, and an insulator. In addition, the first electrode, the second electrode, and the insulator form a cavity, the second electrode forms an outlet passage extending from the cavity, a maximum cross-sectional area of the cavity is greater than a minimum cross-sectional area of the outlet passage, and the first electrode and the second electrode are configured to ionize gas within the cavity in response to an electrical current applied to the first electrode or to the second electrode.
Abstract:
Embodiments of the present disclosure relate to a spark gap device that includes a first electrode having a first surface and a second electrode having a second surface offset from and facing the first surface. The spark gap device also includes a cantilevered component coupled to the first electrode that is configured to generate a field emission, a corona discharge or both, to emit light toward at least the first surface such that photons are incident on the first surface and cause electron emission from the first surface. The spark gap device may not include a radioactive component.
Abstract:
An electrochemical cell is presented. The cell includes a housing having an interior surface defining a volume, and an elongated separator disposed in the housing volume. The elongated separator defines an axis of the cell. The separator has an inner surface and an outer surface. The inner surface of the separator defines a first compartment. The outer surface of the separator and the interior surface of the housing define a second compartment having a volume. The cell further includes a conductive matrix disposed in at least a portion of the second compartment volume such that the conductive matrix occupies a gap between the outer surface of the separator and the interior surface of the housing. The gap in the second compartment extends in a direction substantially perpendicular to the axis of the cell.
Abstract:
The battery cell design includes a battery cell component comprises a current conducting element, that includes at least a portion that is hollow, further component is configured to be located within a battery cell. Another embodiment of the component comprises a first element that defines a first fluid path therein; and a second element that defines a second fluid path, wherein the two fluid paths are in communication with each other, further wherein the battery cell component is configured to conduct electric current. A battery cell and battery cell assembly that uses the component, and a method of cooling a battery assembly is also disclosed. The present invention has been described in terms of specific embodiment(s), and it is recognized that equivalents, alternatives, and modifications, aside from those expressly stated, are possible and within the scope of the appending claims.
Abstract:
A brazing structure for an electrochemical cell is described. It includes a nickel or nickel alloy component; a ceramic component; a braze alloy layer, containing an active metal element, between the nickel and the ceramic component, and a barrier layer disposed between the nickel layer and the braze alloy layer. The barrier layer is capable of preventing or minimizing the diffusion of the active metal element into the nickel or nickel alloy component. Electrochemical cells that include such a brazing structure are also described, as are related methods for joining nickel components to ceramic components in the manufacture of thermal batteries.
Abstract:
An approach is disclosed for generating seed electrons at a spark gap in the absence of 85Kr. The present approach utilizes the photo-electric effect, using a light source with a specific nominal wave length (or range of wavelengths) at a specific level of emitted flux to generate seed electrons.