Abstract:
The present invention relates to a method for the preparation of a solid foam, wherein the method comprises depositing discrete units of a foam on a surface to obtain a first foam deposition, followed by depositing a wet foam between the discrete units to obtain a subsequent foam deposition, and drying the wet foam. The invention further relates to a solid foam comprising discrete units of foam embedded in a foam matrix.
Abstract:
According to examples, an apparatus may include a forming tool to be positioned within a volume of a slurry of fiber material, in which a wet part composed of liquid and fiber material is to be formed on the forming tool. The apparatus may also include a transfer tool to be moved with respect to the forming tool to position the wet part between the transfer tool and the forming tool. The apparatus may further include a microwave energy source that may apply microwave energy onto the wet part while the wet part is positioned between the forming tool and the transfer tool.
Abstract:
Example approaches are disclosed for manufacturing composite or fiber reinforcement preforms. Liquid, fibrous, binding and potentially other materials are mixed into a composite mixture slurry in a slurry container. A porous tool having a specific porous outer surface portion approximating a specific exterior surface portion of a spatial shape of a final product is immersed in the slurry container. A suction pressure is applied to draw a portion of the fibrous material intermixed with a corresponding portion of the binding material in the slurry onto the specific outer surface portion. The porous tool attached with the wet preform is removed from the slurry container. The wet preform is partially dried into a partially dried preform attached to the porous tool. The partially dried preform is dried, solidified and/or consolidated and/or injected with a resin and cured into a solid composite preform of the spatial shape of the final product.
Abstract:
Methods and apparatus for vacuum forming and subsequently applying topical coatings fiber-based food containers. The slurry includes an embedded moisture barrier and/or vapor barrier, and the topical coating comprises an oil barrier comprising acrylate, rice bran wax, pectin, and pea protein.
Abstract:
Contoured articles formed in a mold from a fiber slurry are provided. The articles comprise a blend of cellulose fibers and cellulose ester, such as cellulose ester staple fibers. The articles are suitable in a wide array of end uses, including as cups, lids, boxes or pouches, storage containers, trays, plates, food trays, cutlery, coffee cups, coffee cup lid, packaging, bowls, clam shells, bottle caps, straws, covers, and packaging inserts.
Abstract:
A method of making a formed, dried lignocellulose fiber material comprising (a) providing an aqueous lignocellulose fiber pulp slurry having an effective consistency; (b) de-watering the slurry to provide a de-watered material at an effective de-watering rate under an effective pressure to prevent or reduce the formation of fissures and voids within the material; (c) drying an effective amount of the de-watered material at an effective temperature and period of time to provide the formed, dried lignocellulose fiber material having a thickness of at least 5 mm. The formed, dried lignocellulose material may be used to make a lignocellulose fiber-resin composite material of use as a cost effective structural member, as a substitute for steel, in, for example, bridges, processing equipment, and the like.
Abstract:
Free-flowing dunnage of molded pulp pieces (10), having random non-nestable shapes to insure the free-flowing characteristic, is made by a method and apparatus involving partially drying pulp fibers on a forming-die screen (38) to form intermediate dish-shaped pieces, form-free removal of such pieces from the screen, and thereafter drying them free of form support to obtain random shapes. One preferred embodiment involves blowing intermediate pieces from the screen onto a conveyor (50) for subsequent drying, such blowing and landing altering the intermediate piece shapes to enhance randomness in the shapes of the dunnage pieces, and another involves using heated air for partial drying.
Abstract:
The present invention is directed to methods and systems for manufacturing molded fiber products using a pulp slurry and apparatus submerged in pulp slurry. The system utilizes a vacuum and mesh shaping of the product to pull fiber from the pulp slurry to the mesh shape while sucking the water through the mesh shape. The molded fiber product is then pressed to bolster the strength and structure of the product. The product is then coated using centripetal force to uniformly spread the coating across the selected area of the product. After coating, the product is pressed again to ensure the waterproof and airproof structure of the product. The materials used in manufacturing the molded fiber product are biodegradable, and the apparatus to form the molded fiber product is shaped according to the desired shape and size of the product.
Abstract:
The invention relates to a process and an apparatus for producing a molded fiber article. The process comprises the steps of —dissolving fibrous materials in water to form a fibrous material suspension in a pulper, —removing moisture from the fibrous material suspension by pressing to form a molded fiber article in a mold and/or —drying the molded fiber article by supplying heat, —demolding the molded fiber article from the mold. The process is characterized by the feature whereby, in mold drying of the molded fiber article in the mold, a moisture content of the molded fiber article of not more than 10% by weight or not more than 7.5% by weight or not more than 5% by weight is achieved.
Abstract:
The present invention relates to a dosing device (too) that is integrally made of molded pulp fiber. The dosing device (too) comprises a container portion (200) for receiving and retaining a dosage material having an opening (250) at an upper side (US) of the dosing device (too) to access the dosage material. The dosing device (too) comprises a handle portion (300) for manually moving the container portion (200) in a dosing process. The handle portion (300) is connected to an outer surface (211) of the container body (210) by a connecting portion (350) of the handle portion (300). A rim portion (252) of the container portion (200), which delimits the opening (250), and the handle portion (300) extend in a common plane (CP) and define a circumferential edge (101) of the dosing device (101). The dosing device (100) comprises a ribbing portion (400), which extends from the circumferential edge (101) at least at the handle portion (300) to a lower side of the dosing device (too), for dissipating mechanical stresses arising in the dosing process. The invention relates also to a method for manufacturing the dosing device (too) and a use of the dosing device (too) for dosing a dosage material.