Abstract:
The present invention is to provide a base material for a laminate having a high strength, reduced thickness, and light weight. In the present invention, a base material is prepared by incorporating a thermosetting resin binder into a non-woven fabric of para-aramid fibers prepared by a wet type paper making, and then heating a plurality of the resultant non-woven fabric sheets under pressure. The non-woven fabric sheet comprises 95 to 70 mass % of the para-aramid fibers and 5 to 30 mass % of the thermosetting resin binder.
Abstract:
A composite reinforcing rod is formed by providing a reinforcing material supply of fiber strands rovings; a resin supply bath, and a puller for pulling the resin-impregnated reinforcing material through the resin bath. A hot compression (or autoclave) apparatus includes two half autoclave molds, which can be arranged in a reciprocating die autoclave or a tractor die autoclave process. A mandrel or plastics tubing core may be used to form a hollow shape of the composite materials to get an external threaded composite tubing. The two autoclave molds have an internal thread and clamp to form the threaded section in the outer of the resin-impregnated reinforcing material. The molds press and squeeze the resin out of the impregnated fibers to the mold internal surfaces, and push the outer fibers longitudinal roving fibers toward the crest of the thread of the molds so that the thread when formed is reinforced by fibers extending into the core of the rod. The die includes two die parts each forming a part of the hollow cylindrical interior and including mating surfaces on either side. The die parts open in a direction at right angles to a plane joining the edges of the die parts at an angle to the plane of the mating surfaces and then close by moving in a first direction to close the mating surfaces and then in a second direction along the mating surfaces to sweep un-set resin from the surfaces into the hollow interior.
Abstract:
This invention relates to porous paper machine clothing (1, 11) for dewatering a paper web in a paper machine, comprising a filament lay-up made of at least one layer (2, 12) of longitudinal filaments (3, 13) and at least one layer (4, 14) of transverse filaments (5, 6, 7; 15) which cross the longitudinal filaments (3, 13), wherein the longitudinal and transverse filaments (3, 13; 5, 6, 7; 15) are adhesively bonded to each other via an adhesive at crossing points (8, 16). The invention further relates to a method of producing porous paper machine clothing such as this.
Abstract:
This invention concerns a method and an installation for producing a spunbonded fabric, characterized in that it consists in: producing a spunbonded lap (5) against the surface of which is delivered at least a web (V1 and/or V2) of discontinuous fibers, obtained by carding. The formed complex is compacted by pressing and is continuously transferred onto a line (10) for water jet binding treatment, driving the fibers in the direction of thickness, the fibers which are bound together like a splice between and around the continuous filaments while remaining visible at the surface. After drying, the final product is obtained.
Abstract:
A nonwoven fabric from spun fibers wherein the density of the spun fibers in the fabric varies between strips of relatively high density and strips of relatively low density. The strips extend along the length of the fabric in the machine direction in an alternating pattern, with the high density strips separated from each other by low density strips. The alternating high density and low density strips provide the fabric with a higher percent elongation in the cross direction than in the machine direction. The alternating pattern is achieved through use of a pattern screen defining a plurality of elongated air permeable regions separated by elongated substantially or relatively air impermeable regions, the elongated regions extending in the machine direction in an alternating pattern, with the air permeable regions separated from each other by the substantially or relatively air impermeable regions.
Abstract:
A new fiber-forming method, and related apparatus, and webs prepared by the new method and apparatus are taught. In the new method a) a stream of filaments is extruded from a die of known width and thickness; b) the stream of extruded filaments is directed through a processing chamber that is defined by two narrowly separated walls that are parallel to one another, parallel to said width of the die, and parallel to the longitudinal axis of the stream of extruded filaments; c) the stream of filaments passed through the processing chamber is intercepted on a collector where the filaments are collected as a nonwoven fibrous web; and d) a spacing between the walls of the processing chamber is selected that causes the stream of extruded filaments to spread before it reaches the collector and be collected as a web significantly wider in width than the die. Generally the increase in width is sufficient to be economically significant, e.g., to reduce costs of web manufacture. Such economic benefit can occur in widths that are 50, 100 or 200 or more millimeters greater in width than the width of the die. Preferably, the collected web has a width at least 50 percent greater than said width of the die. The processing chamber is preferably open to the ambient environment at its longitudinal sides to allow pressure within the processing chamber to push the stream of filaments outwardly toward the longitudinal sides of the chamber.
Abstract:
A method of making a molded wood part having a wood-grain pattern includes providing a mat made of wood fiber and heat-activated resins, and molding the mat using pressure and heat to form a wood fiber substrate having an outer surface. The outer surface of the wood fiber substrate is made water-impermeable by the heat-activated resins used in the molding process, or by coating the outer surface of the wood fiber substrate with a water-impermeable sealant. A wood veneer may be applied over the outer surface of the wood fiber substrate. A hydrographic process is then used to transfer a wood-grain pattern from a liquid soluble film onto the outer surface of the wood fiber substrate and a protective clear coat is applied over the wood grain pattern.
Abstract:
A method for producing a material having z-direction ridges or folds in which a layer of continuous fibers is conveyed on a first moving surface into a nip formed by the first moving surface and a second moving surface which is traveling at a slower speed than the first moving surface, resulting in formation of a plurality of z-direction loops in the fibers giving loft to the material and a wave pattern producing ridges on both major surfaces of the resultant nonwoven web. The method permits easy real time adjustment of manufacturing parameters to produce a variety of materials. The method further produces lofty nonwovens at a commercially viable rate.
Abstract:
The present invention relates to a method of achieving a uniform distribution of reversible thermochromic pigment within a spunmelt nonwoven fabric, by incorporating the reversible thermochromic pigment into the polymer melt at the time of fiber or filament formation. It has been found that incorporating the pigment into the polymer melt enhances thermochromic uniformity as well as fabric durability. In addition, the reversible thermochromic fabric is processed in a single formation step, resulting in the present invention being more efficient than those methods practiced in the prior art.
Abstract:
The present invention relates to a laminated actuator assembly and the method for making the actuator assembly. The actuator assembly is intended for use in miniature personal electronic devices, but could be used in any type of disk drive. The actuator is primarily constructed from strong, stiff, lightweight composite materials. The upper and lower planar elements of the actuator assembly, each comprising multiple composite layers, include a forward portion and a rearward portion. A flexure member, typically positioned between the layers of composite material, allows the forward portion of each planar element to pivot in unison relative to the rear portion of each planar element. In this manner, the position of an optical pick up unit or other read/write device positioned at the distal end of the actuator assembly can be adjusted relative to the surface of a data disk. The composite and flexure planar elements are formed in arrays of multiple component pieces with aligned registration members. The registration members provide accurate alignment during assembly. Adhesive is applied in appropriate quantities to fully fill the space between the upper and lower layers, without seepage at the edges. By assembling the actuator components in arrays, the miniature actuator assemblies can be easily handled and the electronic, optic and magnetic subassemblies can be attached more easily.