Abstract:
The invention concerns a batch for the production of a refractory magnesia-carbon product or a refractory alumina-magnesia-carbon product, a process for the production of a refractory magnesia-carbon product or a refractory alumina-magnesia-carbon product, a refractory magnesia-carbon product or a refractory alumina-magnesia-carbon product as well as the use of a magnesia-carbon product or a refractory alumina-magnesia-carbon product.
Abstract:
Basic fused cast refractory with principal crystal phases of periclase and magnesium-spinel is made by adding nonfused oxidic inorganic grog particles to molten mass of the refractory as it is cast into a mold cavity, thereby resulting in increased modulus of rupture at temperature in the range of about 1340.degree.-1500.degree. C. and avoidance of shell formation. Molten mass has a composition consisting essentially (by weight) of 45-78% MgO, 0-30% Cr.sub.2 O.sub.3, 0-35% Al.sub.2 O.sub.3, 0-17% FeO + Fe.sub.2 O.sub.3, at least 82% MgO + Cr.sub.2 O.sub.3 + Al.sub.2 O.sub.3 + FeO + Fe.sub.2 O.sub.3, 1-8% SiO.sub.2, 0-2% CaO + BaO + SrO.sub.2, 0-10% TiO.sub.2 and 0-3% fluorine. Nonfused particles have a loss on ignition at 1000.degree. C. of less than about 0.5% by weight and an aggregate SiO.sub.2 content at least about equal to the SiO.sub.2 content of the molten mass forming the cast refractory. Grog particles are of a size (e.g., within the range of particles passing about 25 mm. sieve openings and retained by about 0.5 mm sieve openings) and in an amount (e.g., about 2.5 to 70% by weight of the cast refractory) sufficient to effect at least partial melting of and penetration into the particles by and resolidification with the cast molten mass so as to form a continuous coherent crystal structure throughout the solidified cast mass wherein discrete grog particles and remnants thereof (if any exist) are not optically identifiable.
Abstract:
A manufacturing method of a low heat-conducting magnesium-aluminium spinel brick includes: (1) evenly mixing sintered magnesia, fused magnesia, magnesium-aluminium spinel and corundum to prepare flame retardant coating raw material mixed powder, adding naphthalene binder to the flame retardant coating raw material mixed powder to prepare the flame retardant coating raw materials after evenly mixing; (2) evenly mixing forsterite, fayalite and magnesia, adding the naphthalene binder to the mixed powder, moulding, drying, and then burning to obtain aggregate composite hortonolite raw materials; adding the naphthalene binder to the aggregate composite hortonolite having granularity ≤5 mm to prepare the thermal insulating layer raw materials after evenly mixing; (3) spacing and loading the flame retardant coating raw materials and the thermal insulating layer raw materials in a mold, pressing into green bricks, keeping the green bricks at a temperature of 110° C. for 24 hours, drying, and burning into magnesium-aluminium spinel bricks.
Abstract:
A method for manufacturing a magnetic recording medium disk substrate is provided for achieving a magnetic disk having a suitable surface roughness, a high in-plane magnetic anisotropy and a high S/N. The manufacturing method has a texturing process wherein the magnetic recording medium disk substrate is rotated in the circumferential direction while a polishing tape is pressed against the rotating substrate. The polishing tape includes polyester fiber having a fiber diameter of 400 nm to 950 nm, on the surface coming into contact with the substrate. All the while, slurry including abrasive grains including a cluster diamond is supplied to the surfaces of the substrate. The present invention relates to a magnetic recording medium disk substrate produced by the manufacturing method; and a magnetic recording medium at least comprising a magnetic layer on the magnetic recording medium disk substrate and manufacturing method of the magnetic recording medium.
Abstract:
The production of low-loss, tunable composite ceramic materials with improved breakdown strengths is disclosed. The composite materials comprise ferroelectric perovskites such as barium strontium titanate or other ferroelectric perovskites combined with other phases such as low-loss silicate materials and/or other low-loss oxides. The composite materials are produced in sheet or tape form by methods such as tape casting. The composite tapes exhibit favorable tunability, low loss and tailorable dielectric properties, and can be used in various microwave devices.
Abstract:
The invention relates to a melted and cast refractory product having a chemical composition such that, in mass percentages on the basis of the oxides: AI2O3: complement up to 100%; MgO: 26% to 50%; ZrO2: 0.5% to 10.0%; B2O3:
Abstract:
A novel method of making a refractory material is disclosed comprising the steps of providing an electrical arc metal furnace, charging that furnace with a charge of refractory oxide, and selecting voltage, amperage and electrode spacings to create novel "hum and scum" melt conditions. This hum and scum condition is maintained until said charge is substantially melted. The described technique is particularly useful for melting magnesia chrome materials to produce fusion cast refractory products which are highly reduced and quite dense. The elaboration of this product requires higher energy input per pound concurrent with an increased consumption of reducing materials compared with standard preparation conditions. The resulting product exhibits higher oxidation weight gains, higher densities, lower porosities, high cold crush strengths, more thermal shock resistance, and better corrosion-erosion resistance than similar magnesia chrome refractory products fused using prior "arc and bark" processes.
Abstract:
A spinel type dense fused refractory product having excellent corrosion resistance comprises a crystalline structure consisting essentially of more than 50% by weight of composite spinel phase comprising RO component selected from MgO and FeO and R'.sub.2 O.sub.3 component selected from Cr.sub.2 O.sub.3, Al.sub.2 O.sub.3 and Fe.sub.2 O.sub.3 and periclase phase and a small content of glass matrix phase which consists essentially of the following constituents, analytically on a weight basis; a ratio of Cr.sub.2 O.sub.3 to Al.sub.2 O.sub.3 of 3.5 to 5.5; and 20% to 40% of MgO; 1.5% or less of CaO; 15% or less of Fe.sub.2 O.sub.3 (FeO is also calculated for Fe.sub.2 O.sub.3) and 5% or less of SiO.sub.2.
Abstract translation:具有优异耐腐蚀性的尖晶石型致密熔融耐火产品包括基本上由超过50重量%的包含选自MgO和FeO的RO组分和R 2 O 3组分选自Cr 2 O 3,Al 2 O 3和Fe 2 O 3的复合尖晶石相和基质 相和少量玻璃基质相,其基本上由以下成分组成,以重量为基础分析; Cr2O3与Al2O3的比例为3.5〜5.5; 和20〜40%的MgO; 1.5%以下的CaO; 15%以下的Fe 2 O 3(Fe 2 O 3计算FeO)和5%以下的SiO 2。
Abstract:
A CHARGE OF MOLTEN REFRACTORY OXIDES, SUCH AS MIXTURES OF MAGNESIA AND CHROMIUM OXIDE, CONTAINING A GAS LIBERATING INGREDIENT ARE POURED INTO A LIQUID COOLED MOLD VIA A SWIRLING CASTING JET IN A FUNNEL WHERE SMALL FRAGMENTS OF FUSED CAST SCRAP OF LIKE COMPOSITION ARE ADDED
AND HOMOGENEOUSLY MIXED WITH THE MELT. THE SOLID FRAGMENTS, THE GAS LIBERATING INGREDIENT AND THE LIQUID COOLED METAL MOLD COOPERATE TO CAUSE A SOLIDIFIED SHELL TO FORM NEXT TO THE MOLD SURFACE OF SUCH A THICKNESS THAT THE PART CAN BE REMOVED FROM THE MOLD WITHIN A FEW MINUTES AFTER CASTING AND THEREAFTER COOLED OUTSIDE THE MOLD AT A CONVENTIONAL RATE WITHOUT CRACKING OR DISTORTION OF SHAPE.
Abstract:
To provide a high-zirconia electrocast refractory in which occurrence of cracks in manufacture and occurrence of cracks in use as a furnace material is further reduced while maintaining extremely high corrosion resistance to molten glass. The high-zirconia electrocast refractory contains 96.7 to 98.5 mass % of ZrO2, 0.8 to 2.7 mass % of SiO2, 0 to 0.2 mass % of Na2O, 0.21 to 1 mass % of K2O, 0.1 to 0.4 mass % of Al2O3, and does not substantially contain B2O3, in terms of oxide, as a chemical composition, wherein contents of the Na2O and the K2O satisfy a relation of following Formula (1) 0.15 mass %≤CK2O/2+CNa2O≤0.6 mass % (1) where CK2O is the content of K2O and CNa2O is the content of Na2O, and each of the contents is expressed by mass % in the refractory.