Abstract:
A composite porous structure capable of absorbing organic pollutants from water is produced by preparing a dispersion of non film-forming PVC particles in a water-soluble organic liquid, impregnating a macroporous matrix such as a cellulosic sponge or paper with the dispersion, and curing the impregnated matrix by heating to achieve sintering of the PVC particles to produce a microporous substrate which is retained within the macroporous matrix.
Abstract:
A powder injection molding process involves providing a melt mixture that includes a powder and a binder. The melt mixture is pressurized in an injection molding machine and a gas is injected into the melt mixture. The melt mixture and gas are injected into at least one mold to form a green part and the binder is removed from the green part.
Abstract:
A method is disclosed to form micromolds and micromold components from mixtures of micrometer or nanometer-sized particulates dispersed in an organic binder. Following extraction of the organic binder the green micromolds or micromold components are sintered to full density, upon which they shrink by accurately predetermined amounts. The method allows to achieve complex-shaped micrometer and nanometer-sized precision parts such as MEMS devices and MEMS packages.
Abstract:
A method is disclosed to accurately determine the volumetric composition of thermoplastic compounds made from sinterable materials mixed with an organic binder so that parts produced from such compounds will have a precisely controlled shrinkage upon sintering. The invention allows the use of a single molding tool to fabricate parts to very tight manufacturing tolerances in a range of different sizes and from different materials such as stainless steels, carbides, advanced ceramics, metal and ceramic matrix composites, etc. The invention also allows the miniaturization of metal and ceramic injection molded components.
Abstract:
A method of manufacturing a separator for a polymer electrolyte fuel cell in which the specific resistance is small, and the coefficient of thermal conductivity and the gas shielding property are high and have high strength. The sintering material comprises a phenol resin coated to the surface of a powder of carbon, and the plate is a metallic plate having plating on both surfaces. After the metallic plate is arranged in a mold provided with grooves, the sintering material is filled to both sides of the metallic plate, and then they are heated and sintered. The separator for a fuel cell becomes homogeneous, and, as a result, the gas shielding property rises with high strength, because phenol resin has been uniformly distributed in the sintering material. Moreover, because oxides are not generated on the surfaces of the separator by sintering, the specific resistance will be relatively small.
Abstract:
An improved sintered porous thermoplastic filter incorporating a second thermoplastic treated with a non-leaching antimicrobial agent for the purification of liquids. The method of making the filter is also disclosed.
Abstract:
An adsorptive body is provided which is high in water permeation and gas permeation and can adsorb, concentrate, separate and remove components present in extremely small amounts in a liquid or gas without causing the dissolution of impurities. The present invention relates to a sintered body comprising a mixture of: thermoplastic resin particles having no functional groups with adsorbability; and resin particles having functional groups with adsorbability bonded through graft polymer chains at the surface.
Abstract:
A method of manufacturing PTFE material includes preparing a mixture of PTFE resin powder and a susceptor material which is compacted and sintered by exciting the susceptor material with microwave energy. Preferably, the compaction and sintering of the mixture is carried out in a continuous process and a vacuum is drawn on the mixture in the heating zone to extract any air from the mixture. The sintered mixture may be advanced, preferably continuously, to a cutting zone where the PTFE material may be cut to any desired length preferably while the mixture is still warm to produce anywhere from thin wafer PTFE components to long tubular PTFE hose, or the like.
Abstract:
A composite material with a porous inorganic-nonmetallic matrix and a second material, characterized in that said porous inorganic-nonmetallic matrix has a bending strength of null40 MPa as measured according to ISO 6 872; said second material is an organic material which at least partly fills the pores of said porous matrix; and said composite material has a modulus of elasticity, E, of null25 GPa as measured according to ISO 10 477.
Abstract:
A method for molding composite items, constituted by beads of sintered expanded resin and by inserts, comprising the steps of: using a movable half-mold and first and second half-molds which can perform a translational motion at right angles to the direction of motion of the movable half-mold; performing the molding operation by means of one of the translatable half-molds mated with the movable half-mold, translating the translatable half-mold from a position for accessing the half-mold to a molding position, simultaneously accessing the other one of the translatable half-molds when the other one of the translatable half-molds is located at the region for access to the translatable half-mold.