摘要:
A metal pipe forming method includes: disposing a metal pipe material having a hollow shape between a pair of dies; and forming a metal pipe including a pipe portion and a flange portion by expanding the metal pipe material by supplying a fluid and bringing the metal pipe material into contact with the pair of dies. In the forming of the metal pipe, a gap which is positioned between a pair of inner surfaces of the flange portion and communicates with an internal space of the pipe portion is formed, and the flange portion is provided with a through-hole connected to the gap.
摘要:
By the control of a controller, a gas is supplied into a metal pipe material from a gas supply part so as to expand a part of the metal pipe material in sub-cavity parts, and then a driving mechanism is driven such that expanded parts of the metal pipe material are pressed by an upper die and a lower die to form flange parts. In addition, by the control of the controller, a gas is supplied into the metal pipe material after the formation of the flange parts from the gas supply part so as to form a pipe part in a main cavity part. In this manner, the controller controls the gas supply part and the driving mechanism, and thus flange parts and a pipe part having a desired shape can be easily formed.
摘要:
A device for punching work pieces in an internal high-pressure forming tool includes a punching die guided displaceably in a bore of the forming tool. The device also contains a drive with which the punching die is moved back and forth between the in-use position and the non-use position. In order to facilitate, in a simple and space-saving manner, the punching of work pieces in the internal high-pressure forming tool, the drive contains a pressure fluid and a pressure transfer device that can be elastically expanded via the pressure fluid between a base firmly attached to the tool and a punch head of the punching die. The pressure transfer device abuts a partition at least indirectly at the punch head.
摘要:
A method and apparatus for forming complex shaped frame members from a tubular blank where the blank is transferred from station to station and various tooling are performed on the blank at each station. For example, at a first station the blank is expanded into a tube having a varying cross-section throughout the length of the tube by applying pressure to the interior of the tube and compressive force to the opposed ends of the tube preferably simultaneously. At another station, the expanded tube is preformed by introducing a bend therein. The bend in the preformed tube is then increased at another station. While the expanded tube is being preformed and bent, the flow of material into the die cavity at those stations is controlled to reduce the amount of folding that may occur. The shape of the frame member is finished at another station by introducing a lateral bend and varying the cross-sectional configuration of the bent tube. Holes may then be pierced into the finished frame member at another station by pressurizing the interior of the frame member with hydraulic fluid and striking the frame member with a piercing punch. Final stations crop the ends and flush the interior of the frame member before it is unloaded for further transport.
摘要:
A straight tubular ferrous blank of a circular section, starting material of the invention is deformed in its section along its whole length and bent to form a fork with two legs or blades, the thus formed tubular fork is set in a sectional forming die of top and bottom molds; the die has a concave corresponding to a protuberant socket and has also at its end an opening into which a mandrel having a recess corresponding to the same protuberant socket is introduced; the tubular fork set in the sectional die is subjected to the oil hydraulic bulge-forming process together with the mandrel simultaneously forced into the opening to bulge-form the socket, and the desired front fork blank of the single unit type is obtained.
摘要:
The invention relates to a method and device for shaping an object such as a tube on an insert by means of compression generated by a shock wave, e.g. in a liquid or in another medium.
摘要:
A method, a punch and a tool are disclosed for forming a hydro-formed assembly. A first opening is punched in a first wall of a tubular part with an outer punch. A second opening is punched in a second wall of the tubular part with a nut retainer that holds a nut with a clinching feature that is concentric with the outer punch. The nut is clinched by the nut retainer to an inner surface of the second wall of the tubular part.
摘要:
A method of hydroforming a vehicle rail from an extruded aluminum tube includes the steps of positioning the extruded aluminum tube into a hydroforming die and partially closing the hydroforming die. Next is the step of applying a liquid under a first level of pressure to the extruded aluminum tube in the hydroforming die. This is followed by engaging an inner radius of a bend in the extruded aluminum tube with the hydroforming die before completely closing the hydroforming die and increasing the level of liquid pressure in the workpiece to a second level to form and hydro-pierce a part from the extruded aluminum tube.
摘要:
In a method of connecting chassis parts to produce a chassis assembly, at least one end of a first chassis part is connected with a second chassis part in an overlap zone by a form fit and an interference fit through an internal high pressure joining process. The second chassis part serves hereby a seal of the one end of the first chassis element.
摘要:
A device for punching work pieces in an internal high-pressure forming tool includes a punching die guided displaceably in a bore of the forming tool. The device also contains a drive with which the punching die is moved back and forth between the in-use position and the non-use position. In order to facilitate, in a simple and space-saving manner, the punching of work pieces in the internal high-pressure forming tool, the drive contains a pressure fluid and a pressure transfer device that can be elastically expanded via the pressure fluid between a base firmly attached to the tool and a punch head of the punching die. The pressure transfer device abuts a partition at least indirectly at the punch head.