摘要:
The invention relates to a method for the simplification of process sequences and the control of a machine, and particularly of a machining tool, wherein the tool has a plurality of sub-systems, and each individual sub-system of the tool operates with process sequences having clock conditions that differ at least partially. According to the invention, data sets are collected by means of a data collection device, said sets characterising the clock conditions of the individual clock systems, and at least two data sets are output to the user at least in a partially mutual manner by means of a display device.
摘要:
A machining time estimation apparatus 20, capable of accurate machining time calculation, including a database 22 for storing the actual operation time data of miscellaneous functions, an actual operation time calculation section 21 for calculating the actual operation time of each miscellaneous function to update the data stored in the database 22, and an operation time estimation section 24 for analyzing an NC program, block by block, for calculating the estimated operation time of axis movement on the basis of the result of the analysis, for estimating the operation time of each miscellaneous function by searching the database 22 and for calculating the estimated operation time of each block and the estimated machining time of the whole program on the basis of the estimated operation time of the axis movement and the estimated operation time of the miscellaneous function.
摘要:
When NC programs of a simultaneous four-axis lathe have been prepared, a processor (11) obtains the machining times T.sub.1i, T.sub.2i of synchronized processes for each tool rest and obtains total machining time T.sub.m for machining performed by the simultaneous four-axis lathe by using the longer of the machining times for those synchronized processes carried out simultaneously by the tool rests. Next, the total machining time T.sub.m is divided by the number of characters C in the horizontal direction of a CRT (16d) used in displaying bar graphs, to calculate machining time t per character. The machining time of each synchronized process is divided by the obtained machining time t per character, to determine the number of characters necessary for displaying each machining time. Thereafter, the machining time for each tool rest is displayed in the form of a bar graph on the display screen of the CRT (16d) by allotting character patterns for bar graph display stored beforehand in a character generator (16b) to the numbers of characters and respective machining times.
摘要:
Regarding a cardboard sheet-cutting device, a cardboard sheet-cutting control unit and a cardboard sheet-manufacturing apparatus, continuous cutting is made during job changes, in which the cardboard sheet cutting width changes, without stopping conveyance of the cardboard sheets, by a printing unit for printing cutting marks on a double-faced cardboard sheet; a slitter scorer for cutting the double-faced cardboard sheet to a specified width; a cutoff for cutting the double-faced cardboard sheet to a specified length; a mark detector for detecting cutting marks; a movement unit for moving the mark detector along the width direction of the double-faced cardboard sheet; and a cutting control unit for performing control to actuate the cutoff on the basis of the detection results of the mark detector and moving the mark detector using the movement unit on the basis of job-change timing data and post-job change mark position information.
摘要:
The object of the present invention is to provide a machining time estimation device for reducing the time required for estimating the machining time. The device comprises storage for storing machining program and machining setting, and machining information acquiring unit for acquiring machining information on an operating condition of a machine tool adapted to be controlled on the basis of the machining program and machining setting. The device further comprises varied element extraction unit for extracting an element varied between a plurality of said machining settings, effected block extraction unit for extracting an effected block the machining time is varied on the effect of the varied element, estimated reduction in time calculating unit for calculating on each effected block difference caused by the varied element and calculating estimated difference in time throughout the machining program, and machining time display unit for outputting the estimated difference in time.
摘要:
A numerical controller performs PID control to control the move speed of an axis for driving a spindle such that a load value of the spindle becomes constant. When the spindle load value exceeds a threshold value, a speed calculation unit of the numerical controller calculates an override for the feed rate of the axis instructed by command data such that the load value of the spindle becomes constant, and, at the start of the speed calculation process, assigns the override just before the start of the speed calculation process to an initial value of an integral term or an offset for PID control.
摘要:
A machining time predicting apparatus of a numerically controlled machine tool divides a tool path into a plurality of segments, obtains a speed in a tangential direction of each of the divided segments, calculates a time taken for the tool to move on each segment, and obtains the total of the calculated times taken for the tool to move on each segment as a tool moving time, in order to calculate a time (tool moving time) taken for the tool to move on the designated tool path according to an NC command.
摘要:
In a bender (e.g., press brake), work (plate material) can be bent by a bending tool composed of a pair of punch and die. A position detector (17) mounted on a movable side of the bending tool generates a limit point pulse (ULi) whenever the tool reaches a limit point. A timer (29) measures a time interval between the two limit point pulses (ULi). A time compare discriminate section (31) compares the time interval measured by the timer with a reference time interval (TR), and further discriminates the current bending as a trial bending when the time interval is longer than the reference time but as an actual bending when shorter than the reference time. Further, an arithmetic section 33 calculates a sum total number of times of the bending and the sum total time period spent in the bendings, separately in both of the trial and actual bendings. The obtained bending data are displayed or recorded to obtain an accurate man-hour in the bending processing.
摘要:
A composite tool cutting monitoring system used for a machine is provided. The cutting monitoring system includes a data capturing module, a database and a cutting control module. The data capturing module is configured to capture a motor current data of the machine and a tool wear data. The motor current data is used as a training data for a tool wear state prediction model to perform deep learning and forecasting. The database is configured to establish a tool wear database for the comparison of a tool wear state. The tool wear state prediction model outputs a tool wear state prediction data to the cutting control module. The cutting control module judges whether the tool wear state is normal according to the tool wear state prediction data.
摘要:
A machining apparatus is provided with a machine learning device that performs machine learning. The machine learning device performs the machine learning by receiving the input of machining accuracy between a machining shape of a workpiece measured on-machine and design data on the workpiece and machining time of the workpiece measured by a measurement device. Based on a result of the machine learning, the machining apparatus changes machining conditions such that the machining accuracy increases and the machining time becomes as short as possible.