Abstract:
A dried or at least partially dried ceramic feedstock, a method of preparing a dried or at least partially dried ceramic feedstock having a residual solvent content of up to about 5 wt. %, ceramic formulations comprising one or more ceramic precursors, temperature sensitive gelling agent, solvent, and having a viscosity suitable for low pressure injection molding, methods for preparing said ceramic formulations, a method of forming a ceramic article from said ceramic formulations, and a ceramic article obtainable therefrom.
Abstract:
A blank material for a ceramic tile consists of the following components in percentage by weight: nepheline powder: 10%-15%; clay with a carbon content of ≥3.0 wt %: 10%-15%; clay with a carbon content of ≤0.5 wt %: 15%-22%; clay with a carbon content between 0.5 wt % and 3.0 wt %: 10%-15%; recycled waste blank: 5%-10%; sodium potassium powder: 5%-10%; sodium feldspar powder: 12%-20%; desulfurization residue: 0%-7%; waste from edging and polishing: 15%-26%; waste porcelain powder: 5%-10%; liquid gel remover: 0.3%-1.0%; liquid reinforcing agent: 0.2%-0.8%. Its preparation method comprises the following steps: preparing raw materials for a blank body and ball milling, powder spray granulation, aging, pressing and molding of the blank body, drying, polishing the blank body, spraying water, glazing, applying a decorative pattern, firing.
Abstract:
The present disclosure discloses a nanoporous ceramic for an atomization core, and a preparation method thereof. The nanoporous ceramic includes: nano-silica 1 to 60 parts, a ceramic powder 10 to 80 parts, a pore-forming agent 1 to 50 parts, and a sintering additive 1 to 40 parts. The preparation method includes: (1) weighing raw materials, and mixing and ball-milling the raw materials in a ball mill; (2) bake-drying the ball-milled raw materials to obtain a dried mixed powder; (3) adding the dried mixed powder to molten paraffin under stirring, and continuously stirring a resulting mixture to obtain a paraffin slurry; (4) injecting the paraffin slurry into a mold, cooling the mold for forming, and performing demolding to obtain a paraffin mold; (5) preheating the paraffin mold for paraffin removal to obtain a paraffin-removed sample; and (6) sintering and cooling the paraffin-removed sample to obtain the nanoporous ceramic.
Abstract:
A composition for a refractory material comprising a base mixture having a composition in oxide (mol %) as follows: SiO2 between 69% and 73%; Al2O3 between 22% and 28%; TiO2 between 0.4% and 1%; Fe2O3 between 0.2% and 1%; CaO between 0.1% and 1%; MgO between 0.1% and 1%; K2O between 0.5% and 2%; Na2O between 0.1% and 0.5%; and comprising a filler mixture comprising at least one from between a schamotte and a smelting agent.
Abstract:
The present invention provides a process for producing granular material useful as aggregate for the production of lightweight construction materials and involves the mixing of a pulverized Calcium Oxide material with a dewatered clay waste material in a paddle or ribbon type mixer until reaching a state of a uniform consistency paste like material and then allowing such material to cure for several days while periodically mixing to expose new surface area thereof to the air to facilitate evaporation until the water content of the cured material is less than six percent.
Abstract:
An ultra-fine nepheline syenite powder produced from a pre-processed nepheline syenite powder feedstock. The powder having a “controlled” maximum grain size D95 or D99 of less than about 20 microns and a “controlled” minimum grain size D5 in the range of 2-8 microns with a particle size spread D5-D95 of less than about 12 microns.
Abstract:
An apparatus and method for debindering a cellular ceramic green body. The apparatus includes a flow modulation member to selectively restrict circulation of a heated oxygen-containing atmosphere through a top of a cellular core section of the green body. The method includes heating the green body in a circulating oxygen-containing atmosphere while selectively restricting circulation of the atmosphere through the top of the cellular core section of the green body.
Abstract:
Disclosed herein is ultra-low residue, high solids, wet “cake” kaolin and ultra-low residue, high solids, wet “cake” calcined kaolin products, produced by use of wet screening/non-drying product isolation, which are useful in the manufacture of top size-sensitive applications.
Abstract:
A method for controlling the viscosity of dispersed clay slurries is disclosed. In accordance with the invention, the problem associated with shipping or storing clay slurries in tank cars or tanks, that is, significant increases in the viscosity of the slurry which often results in the formation of a gelled mass, is overcome by the addition of gluconic acid or a salt thereof, such as sodium gluconate. The addition of the gluconic acid or the salt serves to control the viscosity of the clay slurry in a manner such that it remains at a substantially uniform and low level even when the slurry is shipped or stored over extended periods of time. The gluconic acid or gluconate is added to the slurry in relatively small quantities, i.e., up to 5.0 pounds/ton clay and unexpectedly does not affect the properties or characteristics of the clay pigment or product.