摘要:
A system and process for producing a variety of dry mix construction and ancillary construction materials (DMC) with improved structural properties. The system and process employs a material classification unit (204) that classifies at least one of plurality of raw materials (A, B, . . . N) based on their particle size and physical properties. These classified raw materials are stored separately in material handling compartments (260) and are selected according to the construction grade requirements of the end user. The invention further involves the use of a material selection unit (210) which controls the functioning of various components of present invention. The system and process also provides reutilization of industrial waste products like fly ash, blast furnace slag to produce a variety of construction and ancillary construction materials.
摘要:
A method and apparatus is employed to create a mixture having a desired composition. A raw material is separated in a pair of density separators into constituent parts. Those parts are then recombined in a desired fashion using a pair of splitters to create an intermediate mixture and delivered to a third density separator. The third density separator processes the intermediate mixture to create a final mixture having the desired composition.
摘要:
A method and apparatus for reducing the viscosity of a fluidic cementitious mixture, the apparatus including a high voltage source, first and second spaced electrode members electrically connected to the high voltage source and (when energized) define an electrostatic field therebetween. The positioning of particulate cementitious material within the electrostatic field imparts like charges to the cementitious particles. By establishing such an electric field and positioning cementitious particles within the field, the particles may be charged prior to mixing into a hydrated cementitious slurry. Such charging decreases the viscosity and/or enhances the flowability of the hydrated cementitious slurry.
摘要:
Method and system for concrete wash-out water re-use, wherein an apparatus such as a mixing truck (1) is washed out and sludge (2) water re-used. The invention comprises providing sensors (11), in a communication system connected with a control center (10), for determining amount of retarder (4) used and resulting sludge water/concentration. The data is analyzed such that overdoses or insufficient doses of retarder are minimized or prevented. Warnings or corrective signals can then be sent by the control center (10) if needed.
摘要:
A method and apparatus is employed to create a mixture having a desired composition. A raw material is separated in a pair of density separators into constituent parts. Those parts are then recombined in a desired fashion using a pair of splitters to create an intermediate mixture and delivered to a third density separator. The third density separator processes the intermediate mixture to create a final mixture having the desired composition.
摘要:
Method and system for concrete wash-out water re-use, wherein an apparatus such as a mixing truck (1) is washed out and sludge (2) water re-used. The invention comprises providing sensors (11), in a communication system connected with a control center (10), for determining amount of retarder (4) used and resulting sludge water/concentration. The data is analyzed such that overdoses or insufficient doses of retarder are minimized or prevented. Warnings or corrective signals can then be sent by the control center (10) if needed.
摘要:
A system for separating components of a residual concrete mixture comprising a frame with a rail, a lifting device suspending vibrating sieves of different mesh sizes configured to move horizontally and vertically and to change and angle of inclination, a process tank with a water under the vibrating sieves with water level control means, a pump in a bottom the process tank configured to move a water-cement mixture previously passed through the vibrating sieves, comprising a movable control nipple configured to determine a cement concentration and directing subsequently the water-cement mixture in a first tank if its density is higher to a predetermined value, or in the second tank, if the density of the mixture is below the predetermined value, through a sand filter, also serving as a sand hopper of sand sifted on a lower sieve; and a control unit configured to control the system.
摘要:
A method for recovering usable material from waste concrete is herein described. Specifically, waste concrete is mixed with water containing hydration stabilization admixtures, forming an aggregate slurry. The aggregates are then removed from the slurry for recycling. The slurry itself is then used for mixing with additional waste concrete, during which time the density of the slurry is monitored and action taken to ensure that the density of the slurry remains within acceptable parameters. The slurry is then used in place of fresh water when preparing subsequent batches of concrete.
摘要:
A concrete stabilization system which includes a number of subsystems to provide a complete reuse and reclaiming of all concrete which remains unused at the end of the production day, and also reclaims all constituents of washout concrete from a number of concrete mixer trucks following the washing out process. A tower is provided for vertical and tilting motion of a material handling bucket, and a stationary mixer for stabilizing concrete and constituent material for reuse with fresh concrete batches at the start of the next production day or up to four days later. The fully automated system includes a start sequence initiated by the operator of the truck, and the process is then fully automated by a process controller which may be monitored off-site. The method includes a number of loop cycles, such as truck discharge and washout cycles, a stationary mixer load cycle, a water scan cycle which determines if the reused wash water contains excessive solid constituents, which are stored in the stationary mixer at intervals, so that the slurry water can continue reuse as wash water. The stabilization loop continually and automatically monitors the hydration state of the concrete in the stationary mixer and a chemical additive for retarding the hydration of the concrete is added to maintain the fluidity and plasticity of the concrete. The concrete is always ready for use because the chemical additive, a sugar based derivative, only retards the setting of the concrete for a short period.