Abstract:
A machining accuracy diagnosing device includes a diagnosing information acquiring, an opening time setting unit, a cutting time setting unit, and a machining accuracy influence amount predicting unit. The diagnosing information acquiring unit acquires at least one of a room temperature inside the plant, a set temperature of a temperature regulating device, an air temperature outside the plant, a wind speed outside the plant, an opening degree of the door or the shutter, and a machine body temperature. The opening time setting unit sets an opening time of the door or the shutter. The machining accuracy influence amount predicting unit predicts an influence amount of opening of the door or the shutter on the machining accuracy based on the acquired information for diagnosis, the set opening time of the door or the shutter, and a set scheduled machining start time and a set scheduled machining end time.
Abstract:
The present invention relates to a compensation system for compensating for the drop of the ram in a machine tool, comprising a vertical translation carriage (1) incorporating the application ram, at least one and preferably two perforated plates (2) being arranged on said carriage (1), on each of which there is incorporated a fixed sliding block (3) and movable sliding blocks (4), which blocks are linked with a guide for the transverse movement of the ram, such that the drop of the ram is compensated for by means of the controlled bending of the plates (2).
Abstract:
Provided is a controller for an electric servo press for linearly driving a slide through an intermediation of a rotary-to-linear motion converting mechanism for rotating a decentering shaft by a rotational output of a servo motor to convert rotation of the decentering shaft into linear motion, to perform press working, including : a press load sensor for detecting a pressure force of the slide; a pressure-force determination device for determining whether the pressure force of the slide reaches one or a plurality of different pressure-force setting values based on the one or the plurality of different pressure-force setting values and an output signal of the press load sensor, and for generating a pressure-force achievement signal each time the pressure force of the slide reaches each of the one or the plurality of different pressure-force setting values; a servo motor drive controller for controlling driving of the servo motor; and a motion command device, in which: in respond to generation of the pressure-force achievement signal, at least one of switching of a drive control mode by the servo motor drive controller and switching of a motion to be commanded by the motion command device is performed.
Abstract:
A method and apparatus by which accurate correction values for thermal displacement is calculated even when the rotation of the main spindle is restarted after interruption. The apparatus has means 2, 3 for measuring the temperature near the main spindle 15, means 5 for estimating the thermal displacement of the main spindle 15 on the basis of the measured temperature and a predetermined thermal displacement calculation expression, means 7 for calculating the correction value, and means 6 which estimates the displacement delay in re-rotation caused by the interruption of the rotation of the main spindle 15, and calculates an adjusting displacement on the basis of the estimated displacement delay. The correction value calculating means 7 calculates a correction value on the basis of the thermal displacement estimated by the thermal displacement estimating means 5 alone when the main spindle 15 is started up and rotated.
Abstract:
An apparatus for compensating for thermal expansion and contraction causing structural part size variations of machine components. The apparatus senses the displacement and temperature of various components of a machine which are designed to move relative to each other along one axis and adjusts this motion in predetermined manner depending upon the sensed displacement and temperature. A programmed control system is responsive to the sensed temperature and converts various sensor outputs to the necessary correction signals for application to the motor causing the relative motion.
Abstract:
An adaptive control system for a machine tool or the like includes a temperature sensor for measuring spindle bearing temperature and two pairs of thrust sensors for measuring radial and axial spindle deflection. Data processing apparatus, typically comprised of a microcomputer, is coupled to the temperature and thrust sensors and regulates the percentage of oil in the oil-air mixture lubrication mist sprayed on bearing contact surfaces in accordance with bearing temperature. The microcomputer simultaneously regulates the spindle bearing preload and spindle axis feedrate in accordance with radial and axial spindle thrust, thereby assuring optimum machine tool performance.
Abstract:
Provided is a thermal displacement correction method using a machine learning method but making it possible to, on a user side, calculate a thermal displacement amount appropriate to a machine tool of the user and correct the thermal displacement. In a machine tool on a target user side, a thermal displacement amount between workpiece and tool corresponding to a temperature at a preset measurement point is calculated based on a parameter defining a relation between the temperature and the thermal displacement amount, and a positioning position for workpiece and tool is corrected in accordance with the calculated thermal displacement amount. On a manufacturer side, operational status information of the machine tool on the target user side is obtained, an operational status identical to the obtained operational status on the target user side is reproduced with a machine tool of a same type as the machine tool on the target user side based on the obtained operational status information, a temperature at a measurement point identical to the measurement point on the machine tool on the target user side and a thermal displacement amount between workpiece and tool are measured during reproduction, and the parameter is calculated by machine learning based on the measured temperature and thermal displacement amount. The parameter in the machine tool on the target user side is updated with the calculated parameter.
Abstract:
A machine tool of the present embodiment includes: a column that is disposed in a vertically standing manner and has a predetermined linear expansion coefficient; a spindle head that is supported by the column and supports a horizontal spindle for attaching a tool thereto; and a reference bar that is disposed separately from the column and has a linear expansion coefficient that is different from the linear expansion coefficient of the column wherein the column has a column-side measurement target zone, the reference bar has a reference bar-side measurement target zone, and a measurement means measures a distance between the column-side measurement target zone and the reference bar-side measurement target zone.
Abstract:
The purpose of the present invention is to provide a system for correcting thermal displacement of a machine tool, said system being capable of evaluating the amount of thermal displacement with a column front face serving as a reference position, and being capable of performing thermal displacement correction with good precision even when the amount of thermal displacement of a table is not uniform. For this purpose, the system is provided with, for example: a position detector temperature sensor (41-6); table temperature sensors (41-1 to 41-5); and a displacement correction device. The displacement correction device comprises: a temperature data input section for inputting temperature data (a6); a thermal displacement amount calculation section for calculating the amount of thermal displacement of the position detector on the basis of the temperature data (a6); a temperature data input section for inputting temperature data (a1 to a5); a thermal displacement amount calculation section for calculating, on the basis of the temperature data (a1 to a5), the amount of thermal displacement of the table corresponding to a temperature distribution in the X axis direction; a thermal displacement amount calculation section for calculating the amount of thermal displacement of the table system with the column front face serving as the reference position, said calculation being performed on the basis of the amount of thermal displacement of the table and the amount of thermal displacement of the position detector; and an X axis correction amount output section for outputting an X axis correction amount on the basis of the amount of thermal displacement of the table system.
Abstract:
After a thermal displacement correcting program has started, a temperature is measured with a temperature sensor in S1, then when a rotational speed of a spindle is changed during the measurement (S2), a counter starts (S3). Then in S4, from a preset relationship between the rotational speed of the spindle and a setting-equivalent heat value, a correction factor that is a difference in setting-equivalent heat value between before and after the change in rotational speed of the spindle is calculated. Subsequently, in S5, a temperature-equivalent heat value is calculated, and then in S6, a compensation amount is calculated from the correction factor and a time elapsed after the change in rotational speed of the spindle. In S7, an equivalent heat value for compensating a dead time is obtained based on the sum of them S8, an estimated calculation for thermal displacement conversion is performed, and a correction process by an NC unit is performed in S9.