Abstract:
In the case of an arc welding torch device with a consumable electrode. The electrode in the arc welding torch device being guided in an exchangeable wire core, a guide element surrounding the wire core and designed as an exchangeable wear part. To reduce the risk of kinking of a welding wire of an arc welding torch device melting in the welding process, a kink protection means protruding from the arc welding torch device is passed through an outer end cap of the arc welding torch and arranged between the outer end cap of the arc welding torch and wire feeding means for the welding wire in which the welding wire is guided is proposed.
Abstract:
The disclosed technology relates generally to welding technologies and more particularly to electrode assemblies for arc welding, e.g., submerged arc welding. In one aspect, an electrode assembly for submerged arc welding (SAW), the electrode assembly comprising a head portion comprising a contact nozzle and an extension portion removably and serially attached to the contact nozzle and disposed to be proximal to an arcing tip of a consumable electrode relative to the contact nozzle. The extension portion comprises a ceramic sleeve configured to slidingly feed the consumable electrode therethrough, and a pair of metallic sheaths covering opposing ends of the ceramic sleeve.
Abstract:
The invention described herein generally pertains to systems and methods related to repeatable and accurate setting of welding torch lead and lag positions, particularly with orbital welding systems. Specifically, a torch is coupled with a lead-lag coupler having a stop lug. A stop set with a stop pin is rotated to a desired position of lead or lag and secured. The lead-lag coupler, and torch which rotates therewith, are then unsecured and rotated until the stop lug contacts the stop pin. In this position, the torch is maintained at the desired angle. The stop pin remains in place throughout operation(s) to permit quick, accurate return to the desired angle if the torch is temporarily moved out of position.
Abstract:
A welding system includes an engine-driven welder generator that produces welding power. A welding torch receives the welding power and applies it to a stick electrode to initiate and maintain a welding arc. A parameter of the welding power, such as voltage, is monitored, such as to determine whether spikes occur during a short time after arc initiation. Based upon the monitored parameter, the engine speed is controlled. The engine speed may be increased or maintained at an elevated level if the monitored parameter indicates that particular types of electrode are being used, such as XX10 or cellulose electrodes.
Abstract:
A twin wire welding apparatus including a first contact tube for guiding a first consumable electrode toward a weld puddle and transferring welding current to the first consumable electrode, a second contact tube for guiding a second consumable electrode toward said weld puddle and transferring welding current to the second consumable electrode, and a single power source connected to said first and second contact tubes for providing the same potential to said two consumable electrodes, and a method for operating such an apparatus.
Abstract:
A tractor unit mounting mechanism includes a clamping assembly that is configured to engage and disengage a tractor unit to a guide track. The guide track includes a first rail and a second rail. The mounting assembly also includes at least one pivot block set that has a first pivot block and a second pivot block. Each of the first pivot block and the second pivot block includes a first rolling device and a second rolling device. When the tractor unit is in a disengaged position, a first distance between an outer portion of the first rail and an outer portion of the second rail is greater than a second distance between the first rolling devices of the at least one pivot block set, and the first distance is less than a third distance between the second rolling devices of the at least one pivot block set.
Abstract:
A welding system, in certain embodiments, includes a torch having a neck with an arcuate portion, and a resilient jump liner disposed in the neck and extending through the arcuate portion. The resilient jump liner includes a pathway having a curvature configured to bend a welding wire passing through the pathway. The system also includes an annular support disposed about the resilient jump liner inside the neck, wherein the annular support is configured to at least substantially fix the curvature to force the welding wire to achieve a wire curvature. The system also includes a contact tip coupled to the neck, wherein the wire curvature is configured to bias the welding wire into substantially consistent contact with an interior pathway through the contact tip.
Abstract:
The invention described herein generally pertains to a system and method related to detecting a change in height during a welding operation and adjusting one or more welding parameters based on such detected change in height. In particular, a change in a height can be related to two or more revolutions on the workpiece in which the change is due to material being deposited onto the workpiece from the welding operation. Since the material deposited onto the workpiece changes the height of the electrode to the workpiece, one or more welding parameters can be adjusted for compensation. Specifically, an electrode speed can be adjusted to compensate for a change in the height, wherein the electrode speed is a rate that the electrode moves adjacent to the workpiece.
Abstract:
A welding gun inlet for use with a welding gun power pin of a welding gun. The welding gun inlet includes an inlet body which has a first end and a second end and a tapered outer wall which generally tapers downwardly from a relatively larger diameter portion adjacent the first end to a relatively lesser diameter portion adjacent the second end. The welding gun inlet further includes an insertable member which extends outwardly from the inlet body. The insertable member has a length and defines a relatively constant cross-sectional diameter along at least a major portion of the length of the insertable member.