Abstract:
A shaped charge liner including a composition of powders. The composition may include one or more of an aluminum metal powder and a titanium metal powder, a bronze metal powder, a tungsten metal powder and a graphite powder. Each powder of the composition may include grain size ranges that are different from one or more other powder grain size ranges. The bronze metal powder may include two or more different grain size ranges, and in some instances three or four different grain size ranges. A method of making the shaped charge liner and shaped charge with such liner having the composition of powders is also disclosed, as is a shaped charge including such shaped charge liner.
Abstract:
A method for creating electrically or thermally conductive vias in both vertical and horizontal orientations in a dielectric material has the steps of: (a) depositing a powder comprising metallic particles on a planar surface of a dielectric material having through or blind vias; (b) drying the deposited powder of metallic particles; (c) polishing the powder of metallic powders into the through or blind vias; (d) repeating steps (a)-(c) on a reverse side of the dielectric material; and (e) repeating steps (a)-(d) until no unfilled vias are detected.
Abstract:
A method for creating electrically or thermally conductive vias in both vertical and horizontal orientations in a dielectric material has the steps of: (a) depositing a powder comprising metallic particles on a planar surface of a dielectric material having through or blind vias; (b) drying the deposited powder of metallic particles; (c) polishing the powder of metallic powders into the through or blind vias; (d) repeating steps (a)-(c) on a reverse side of the dielectric material; and (e) repeating steps (a)-(d) until no unfilled vias are detected.
Abstract:
A magnetic material is provided, which is represented by the general formula of: Ra-x-yHoxDyy Fe1-a-b-c-d Cod McBb, where x, y, a, b, c, and d are weight percentages of related elements and in respective ranges of: about 28%≦a≦about 34%, about 0.95%≦b≦about 1.3%, about 0≦c≦about 1.5%, about 1%≦d≦about 10%, about 15%≦x≦about 20%, about 3%≦y≦about 8%. R is a rare earth element, which is selected from the group consisting of: Nd, Pr, La, Ce, Gd, Tb, and combinations thereof. M is a metal selected from the group consisting of: Al, Cu, Ti, V, Cr, Zr, Hf, Mn, Nb, Sn, Mo, Ga, Si, and combinations thereof.
Abstract:
A method for producing a rare earth sintered magnet uses granules having an excellent fluidity to improve the dimensional accuracy and production of a compact formed of the granules without significant property losses. The granules are formed by adding an organic liquid to primary alloy particles having a predetermined composition to produce granules having the primary alloy particles adhered together by the organic liquid. Preferably, from 1.5 to 15.0% by weight of the organic liquid is added to the primary alloy particles.
Abstract:
A method of forming dense articles from metal or metal alloy powders by friction forming. A self supporting shaped deposit of powder is formed on a substrate. Relative movement is established between the shaped deposit and a friction forming tool. The forming end of the friction tool is urged into compressive contact with the shaped deposit so as to generate an amount of heat sufficient to plasticize the deposit and thereby form a dense article. The steps may be repeated to built up the article to any pre-desired thickness. The substrate may be removed to establish a free standing coherent article, or the article may be left tightly bonded to the substrate. The article is very uniform in both thickness and composition, and enjoys substantially full density and a very fine microstructure.
Abstract:
An end surface 1a of sintered bearing 1 is abutted on a die 10 so that the sintered bearing 1 is mounted thereon, and a tool 40 is abutted on the other end surface 1b of the sintered bearing 1. While the sintered bearing 1 is pressed by the tool 40, high frequency vibration in an axial direction is supplied from a horn 30 to the tool 40 by operating a vibrator 20 so as to give repeated impacts to both end surfaces 1a and 1b of the sintered bearing 1, and pores of the end surfaces 1a and 1b are thereby sealed. The die 10 and the tool 40 have surfaces abutting the sintered bearing 1, and the surfaces have roughness of 0.4 s or less and hardness of HRA 60 or more, and the tool presses the sintered bearing at a pressure of 70 to 700 kPa. The high frequency vibration supplied to the tool 40 has a power of 50 to 3000 W/cm2, and it has a frequency of 10 to 50 kHz.
Abstract translation:烧结轴承1的端面1a抵接在模具10上,从而将烧结轴承1安装在其上,并且工具40抵接在烧结轴承1的另一端面1b上。而烧结轴承1是 通过工具40按压,通过操作振动器20,从喇叭30向工具40提供沿轴向的高频振动,从而对烧结轴承1的两个端面1a和1b产生反复冲击,并且 从而密封端面1a和1b的孔。 模具10和工具40具有邻接烧结轴承1的表面,表面的粗糙度为0.4s以下,硬度为HRA 60以上,该工具在70〜700kPa的压力下压制烧结轴承。 提供给工具40的高频振动具有50至3000W / cm 2的功率,并且其频率为10至50kHz。
Abstract:
A system and method to produce high density precision composite devices. A system and method to consolidate a high density composite within details of a mold. One method includes creating a densified composite within the mold. Another method includes densifying a pre-mixed composite within a mold. A very high density precision molded composite device.
Abstract:
An apparatus for bonding a particle material to near theoretical density, includes a chamber, a punch and die assembly for supporting a particle material, plungers for applying shear and/or axial pressures, and a power supply for applying a current. In the first stage, a pulsed current of about 1 to 20,000 amps., is applied to the particle material for a predetermined time period, and substantially simultaneously therewith, a shear force of about 5-50 MPa is applied. In the second stage, an axial pressure of about less than 1 to 2,000 MPa is applied to the particle material for a predetermined time period, and substantially simultaneously therewith, a steady current of about 1 to 20,000 amps. is applied. The apparatus may be used to bond metallic, ceramic, intermetallic and composite materials to near-net shape, directly from precursors or elemental particle material without the need for synthesizing the material. The method may also be applied to perform combustion synthesis of a reactive material, followed by consolidation or joining to near-net shaped articles or parts. The apparatus may further be used to repair a damaged or worn substrate or part, coat a particle onto a substrate, and grow single crystals of a particle material.
Abstract:
A method of bonding a particle material to near theoretical density, includes placing a particle material in a die. In the first stage, a pulsed current of about 1 to 20,000 amps., is applied to the particle material for a predetermined time period, and substantially simultaneously therewith, a shear force of about 5-50 MPa is applied. In the second stage, an axial pressure of about less than 1 to 2,000 MPa is applied to the particle material for a predetermined time period, and substantially simultaneously therewith, a steady current of about 1 to 20,000 amps. is applied. The method can be used to bond metallic, ceramic, intermetallic and composite materials to near-net shape, directly from precursors or elemental particle material without the need for synthesizing the material. The method may also be applied to perform combustion synthesis of a reactive material, followed by consolidation or joining to near-net shaped articles or parts. The method may further be applied to repair a damaged or worn substrate or part, coat a particle onto a substrate, and grow single crystals of a particle material.