Ultrasonic welding system with a positive locking connection

    公开(公告)号:US11938556B2

    公开(公告)日:2024-03-26

    申请号:US17414435

    申请日:2019-12-12

    IPC分类号: B23K20/10 B06B3/00

    摘要: The present invention concerns an ultrasonic welding installation comprising an ultrasonic vibration unit having a sonotrode and a converter, wherein the sonotrode and the converter are arranged in mutually adjacent relationship along a longitudinal axis and the ultrasonic vibration unit can be caused to resonate with an ultrasonic vibration in the direction of the longitudinal axis with a wavelength λ/2, wherein there is provided a holder for holding the ultrasonic vibration unit. To provide an ultrasonic welding installation which allows simple and quick highly precise adjustment of the sealing surfaces of the sonotrode relative to the anvil it is proposed according to the invention that the holder has an angle positioning device, wherein the angle positioning device and the ultrasonic vibration unit are of such a configuration that they can be connected together in positively locking relationship so that a rotation of the ultrasonic vibration unit about the longitudinal axis is prevented by the positively locking connection and a relative movement between the ultrasonic vibration unit and the holder in the direction of the longitudinal axis is not prevented.

    Control device and control method for reducing and homogenizing welding residual stress by acoustic wave

    公开(公告)号:US11919040B2

    公开(公告)日:2024-03-05

    申请号:US17364071

    申请日:2021-06-30

    IPC分类号: B06B1/06 B06B3/00 B23K20/10

    摘要: A control device for reducing and homogenizing welding residual stress by acoustic waves, comprising: a fixing tool having two rows of through holes; a plurality of ultrasonic transducers each having a body and a conical horn transmitting portion at a lower end of the body, wherein lower ends of the horn transmitting portions are fixedly connected with flanges, the horn transmitting portions of the ultrasonic transducers extend into respective through holes of the fixing tool to be in contact with welded parts below the fixing tool, the flanges are fixed to the fixing tool by bolts, and the two rows of through holes are arranged both sides of a welding seam of the welded parts; and a driving device for driving the ultrasonic transducers to operate. A corresponding control method is also provided. The control device can be used to control residual stress at the welding seam of steels.

    SONOTRODE TOOL HAVING AN INTEGRATED COOLING DEVICE
    3.
    发明申请
    SONOTRODE TOOL HAVING AN INTEGRATED COOLING DEVICE 审中-公开
    具有集成冷却装置的SONOTRODE工具

    公开(公告)号:US20150034229A1

    公开(公告)日:2015-02-05

    申请号:US14449651

    申请日:2014-08-01

    申请人: PP-TECH GMBH

    发明人: Marco Ochs

    IPC分类号: B32B37/08

    摘要: The invention relates to a sonotrode (100; 100′; 100″), comprising a sonotrode body (10; 10′; 10″), which has at least one contact region (12; 12′; 12″) for applying high-frequency mechanical vibrations, introduced at at least one introduction region (14; 14′; 14″) of the sonotrode body (10; 10′; 10″) by a vibration unit, to at least one workpiece (200; 200′; 200″) or material or to a further tool acting thereon, and a heat dissipation device, by means of which heat can be dissipated from the contact region.

    摘要翻译: 本发明涉及一种包括超声波发生体(10; 10'; 10“)的超声波发生器(100; 100'; 100”),其具有至少一个接触区域(12; 12'; 12“ 通过振动单元在超声波发生器本体(10; 10'; 10“)的至少一个引入区域(14; 14'; 14”)处引入至少一个工件(200; 200'; 200 “)或材料或作用于其上的另外的工具,以及散热装置,通过该散热装置可以从接触区域散发热量。

    VIBRATION WELDING SYSTEM
    4.
    发明申请
    VIBRATION WELDING SYSTEM 有权
    振动焊接系统

    公开(公告)号:US20120298284A1

    公开(公告)日:2012-11-29

    申请号:US13553990

    申请日:2012-07-20

    IPC分类号: B29C65/06 B32B37/06

    摘要: A vibration welding system has a pair of electromagnets coupled to a first workpiece support for effecting reciprocating movement of the first workpiece support relative to a second workpiece support, and an electrical drive system coupled to the electromagnets for successively energizing and de-energizing the electromagnets out of phase with each other to effect the reciprocating movement of the first workpiece support. The drive system includes a source of DC current; multiple controllable electronic switching devices for controllably coupling the source to, and de-coupling the source from, each of the electromagnets; current sensors coupled to the electromagnets and producing signals representing the currents supplied to the electromagnets; and control circuitry coupled to the electronic switching devices and receiving the signals produced by the current sensors for turning the switching devices on and off to control the energizing and de-energizing of the electromagnets.

    摘要翻译: 振动焊接系统具有耦合到第一工件支撑件的一对电磁体,用于实现第一工件支撑件相对于第二工件支撑件的往复运动,以及耦合到电磁体的电驱动系统,用于将电磁铁连续地通电和断电 的相位相互作用以实现第一工件支撑件的往复运动。 驱动系统包括直流电流源; 多个可控电子开关装置,用于将源极可控制地耦合到每个电磁体并将其从每个电磁体解耦; 电流传感器耦合到电磁体并产生表示提供给电磁体的电流的信号; 以及控制电路,其耦合到电子开关装置并且接收由电流传感器产生的信号,用于打开和关闭开关装置,以控制电磁体的通电和断电。

    VIBRATION WELDING SYSTEM
    5.
    发明申请
    VIBRATION WELDING SYSTEM 有权
    振动焊接系统

    公开(公告)号:US20120012240A1

    公开(公告)日:2012-01-19

    申请号:US12835781

    申请日:2010-07-14

    IPC分类号: B29C65/06 H02K33/14

    摘要: A vibration welding system has a pair of electromagnets coupled to a first workpiece support for effecting reciprocating movement of the first workpiece support relative to a second workpiece support, and an electrical drive system coupled to the electromagnets for successively energizing and de-energizing the electromagnets out of phase with each other to effect the reciprocating movement of the first workpiece support. The drive system includes a source of DC current; multiple controllable electronic switching devices for controllably coupling the source to, and de-coupling the source from, each of the electromagnets; current sensors coupled to the electromagnets and producing signals representing the currents supplied to the electromagnets; and control circuitry coupled to the electronic switching devices and receiving the signals produced by the current sensors for turning the switching devices on and off to control the energizing and de-energizing of the electromagnets to effect reciprocating movement of the first workpiece support.

    摘要翻译: 振动焊接系统具有耦合到第一工件支撑件的一对电磁体,用于实现第一工件支撑件相对于第二工件支撑件的往复运动,以及耦合到电磁体的电驱动系统,用于将电磁铁连续地通电和断电 的相位相互作用以实现第一工件支撑件的往复运动。 驱动系统包括直流电流源; 多个可控电子开关装置,用于将源极可控制地耦合到每个电磁体并将其从每个电磁体解耦; 电流传感器耦合到电磁体并产生表示提供给电磁体的电流的信号; 以及控制电路,其耦合到所述电子开关装置并且接收由所述电流传感器产生的信号,用于打开和关闭所述开关装置,以控制所述电磁体的通电和断电以实现所述第一工件支撑件的往复运动。

    Closed-loop ultrasonic welding method and apparatus
    6.
    发明授权
    Closed-loop ultrasonic welding method and apparatus 失效
    闭环超声波焊接方法及装置

    公开(公告)号:US6036796A

    公开(公告)日:2000-03-14

    申请号:US105820

    申请日:1998-06-26

    摘要: A closed-loop ultrasonic welding apparatus for sealing or welding thermoplastic material on a continuous basis wherein the material to be welded is fed through a weld station comprising a horn and anvil. The apparatus includes means for providing a first signal commensurate with a desired ultrasonic energy density in the material when welded, a second signal responsive to the feed speed of the material through the weld station, and a third signal commensurate with the power coupled by a power supply via a transducer and the horn to the material at the weld station. Control means receive the first, second and third signals and produce an error signal, which is responsive to the difference between the desired energy density and the actual energy density coupled to the material. After being subjected to further processing the error signal is converted to a control signal for controlling the output from said power supply and/or controlling the engagement force between the horn and material. Hence, the welding apparatus causes a predetermined energy density in the welded material irrespective of disturbances or changes in feed speed, engagement force between the horn and material, or the material itself.

    摘要翻译: 一种用于连续地密封或焊接热塑性材料的闭环超声波焊接装置,其中待焊接的材料通过包括喇叭和砧座的焊接站进给。 该装置包括用于在焊接时提供与材料中期望的超声能量密度相称的第一信号的装置,响应于通过焊接站的材料的进给速度的第二信号,以及与由功率耦合的功率相称的第三信号 通过传感器和喇叭供应到焊接站的材料。 控制装置接收第一信号,第二信号和第三信号并产生误差信号,该误差信号响应于期望的能量密度与耦合到该材料的实际能量密度之间的差异。 在进一步处理之后,将误差信号转换成用于控制来自所述电源的输出和/或控制喇叭与材料之间的接合力的控制信号。 因此,不管焊接材料的干扰或进给速度,喇叭与材料之间的接合力或材料本身的干扰或变化如何,焊接设备都会导致焊接材料中的预定能量密度。