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公开(公告)号:US20240379614A1
公开(公告)日:2024-11-14
申请号:US18782253
申请日:2024-07-24
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Cheng-Feng Chen , Sung-Feng Yeh , Chuan-An Cheng
IPC: H01L23/00 , H01L21/78 , H01L25/00 , H01L25/065
Abstract: In a method, a wafer is bonded to a first carrier. The wafer includes a semiconductor substrate, and a first plurality of through-vias extending into the semiconductor substrate. The method further includes bonding a plurality of chips over the wafer, with gaps located between the plurality of chips, performing a gap-filling process to form gap-filling regions in the gaps, bonding a second carrier onto the plurality of chips and the gap-filling regions, de-bonding the first carrier from the wafer, and forming electrical connectors electrically connecting to conductive features in the wafer. The electrical connectors are electrically connected to the plurality of chips through the first plurality of through-vias.
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公开(公告)号:US20210375819A1
公开(公告)日:2021-12-02
申请号:US17074107
申请日:2020-10-19
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Cheng-Feng Chen , Sung-Feng Yeh , Chuan-An Cheng
IPC: H01L23/00 , H01L25/065 , H01L25/00 , H01L21/78
Abstract: In a method, a wafer is bonded to a first carrier. The wafer includes a semiconductor substrate, and a first plurality of through-vias extending into the semiconductor substrate. The method further includes bonding a plurality of chips over the wafer, with gaps located between the plurality of chips, performing a gap-filling process to form gap-filling regions in the gaps, bonding a second carrier onto the plurality of chips and the gap-filling regions, de-bonding the first carrier from the wafer, and forming electrical connectors electrically connecting to conductive features in the wafer. The electrical connectors are electrically connected to the plurality of chips through the first plurality of through-vias.
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公开(公告)号:US11721663B2
公开(公告)日:2023-08-08
申请号:US17074107
申请日:2020-10-19
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Cheng-Feng Chen , Sung-Feng Yeh , Chuan-An Cheng
IPC: H01L23/28 , H01L23/367 , H01L25/065 , H01L23/00 , H01L25/00 , H01L21/78
CPC classification number: H01L24/80 , H01L21/78 , H01L24/08 , H01L25/0657 , H01L25/50 , H01L2224/08145 , H01L2224/80006 , H01L2224/80895 , H01L2224/80896 , H01L2225/06541
Abstract: In a method, a wafer is bonded to a first carrier. The wafer includes a semiconductor substrate, and a first plurality of through-vias extending into the semiconductor substrate. The method further includes bonding a plurality of chips over the wafer, with gaps located between the plurality of chips, performing a gap-filling process to form gap-filling regions in the gaps, bonding a second carrier onto the plurality of chips and the gap-filling regions, de-bonding the first carrier from the wafer, and forming electrical connectors electrically connecting to conductive features in the wafer. The electrical connectors are electrically connected to the plurality of chips through the first plurality of through-vias.
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公开(公告)号:US12125820B2
公开(公告)日:2024-10-22
申请号:US17229283
申请日:2021-04-13
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chuan-An Cheng , Sung-Feng Yeh , Chih-Chia Hu
IPC: H01L23/28 , H01L21/56 , H01L21/683 , H01L21/768 , H01L23/00 , H01L23/31 , H01L23/48 , H01L23/538 , H01L25/00 , H01L25/065
CPC classification number: H01L25/0652 , H01L21/565 , H01L21/568 , H01L21/6835 , H01L21/76898 , H01L23/3128 , H01L23/481 , H01L23/5386 , H01L23/5389 , H01L24/08 , H01L24/80 , H01L25/50 , H01L2221/68372 , H01L2224/08145 , H01L2224/80006 , H01L2224/80895 , H01L2224/80896 , H01L2225/06541 , H01L2225/06548 , H01L2225/06586
Abstract: A method includes bonding a tier-1 device die to a carrier, forming a first gap-filling region to encapsulate the tier-1 device die, forming a first redistribution structure over and electrically connected to the tier-1 device die, and bonding a tier-2 device die to the tier-1 device die. The tier-2 device die is over the tier-1 device die, and the tier-2 device die extends laterally beyond a corresponding edge of the tier-1 device die. The method further includes forming a second gap-filling region to encapsulate the tier-2 device die, removing the carrier, and forming a through-dielectric via penetrating through the first gap-filling region. The through-dielectric via is overlapped by, and is electrically connected to, the tier-2 device die. A second redistribution structure is formed, wherein the first redistribution structure and the second redistribution structure are on opposing sides of the tier-1 device die.
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公开(公告)号:US20240021576A1
公开(公告)日:2024-01-18
申请号:US18365999
申请日:2023-08-06
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chuan-An Cheng , Sung-Feng Yeh , Chih-Chia Hu
IPC: H01L25/065 , H01L23/31 , H01L23/48 , H01L23/538 , H01L21/683 , H01L21/768 , H01L21/56 , H01L23/00 , H01L25/00
CPC classification number: H01L25/0652 , H01L23/3128 , H01L23/481 , H01L23/5386 , H01L23/5389 , H01L21/6835 , H01L21/76898 , H01L21/565 , H01L21/568 , H01L24/80 , H01L25/50 , H01L24/08 , H01L2221/68372 , H01L2225/06541 , H01L2225/06548 , H01L2225/06586 , H01L2224/08145 , H01L2224/80006 , H01L2224/80895 , H01L2224/80896
Abstract: A method includes bonding a tier-1 device die to a carrier, forming a first gap-filling region to encapsulate the tier-1 device die, forming a first redistribution structure over and electrically connected to the tier-1 device die, and bonding a tier-2 device die to the tier-1 device die. The tier-2 device die is over the tier-1 device die, and the tier-2 device die extends laterally beyond a corresponding edge of the tier-1 device die. The method further includes forming a second gap-filling region to encapsulate the tier-2 device die, removing the carrier, and forming a through-dielectric via penetrating through the first gap-filling region. The through-dielectric via is overlapped by, and is electrically connected to, the tier-2 device die. A second redistribution structure is formed, wherein the first redistribution structure and the second redistribution structure are on opposing sides of the tier-1 device die.
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公开(公告)号:US20230352439A1
公开(公告)日:2023-11-02
申请号:US18338107
申请日:2023-06-20
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Cheng-Feng Chen , Sung-Feng Yeh , Chuan-An Cheng
IPC: H01L23/00 , H01L25/065 , H01L25/00 , H01L21/78
CPC classification number: H01L24/80 , H01L25/0657 , H01L24/08 , H01L25/50 , H01L21/78 , H01L2224/80896 , H01L2225/06541 , H01L2224/08145 , H01L2224/80006 , H01L2224/80895
Abstract: In a method, a wafer is bonded to a first carrier. The wafer includes a semiconductor substrate, and a first plurality of through-vias extending into the semiconductor substrate. The method further includes bonding a plurality of chips over the wafer, with gaps located between the plurality of chips, performing a gap-filling process to form gap-filling regions in the gaps, bonding a second carrier onto the plurality of chips and the gap-filling regions, de-bonding the first carrier from the wafer, and forming electrical connectors electrically connecting to conductive features in the wafer. The electrical connectors are electrically connected to the plurality of chips through the first plurality of through-vias.
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公开(公告)号:US20220262766A1
公开(公告)日:2022-08-18
申请号:US17229283
申请日:2021-04-13
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chuan-An Cheng , Sung-Feng Yeh , Chih-Chia Hu
IPC: H01L25/065 , H01L23/00 , H01L23/31 , H01L23/48 , H01L23/538 , H01L21/683 , H01L21/768 , H01L21/56 , H01L25/00
Abstract: A method includes bonding a tier-1 device die to a carrier, forming a first gap-filling region to encapsulate the tier-1 device die, forming a first redistribution structure over and electrically connected to the tier-1 device die, and bonding a tier-2 device die to the tier-1 device die. The tier-2 device die is over the tier-1 device die, and the tier-2 device die extends laterally beyond a corresponding edge of the tier-1 device die. The method further includes forming a second gap-filling region to encapsulate the tier-2 device die, removing the carrier, and forming a through-dielectric via penetrating through the first gap-filling region. The through-dielectric via is overlapped by, and is electrically connected to, the tier-2 device die. A second redistribution structure is formed, wherein the first redistribution structure and the second redistribution structure are on opposing sides of the tier-1 device die.
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公开(公告)号:US11164848B2
公开(公告)日:2021-11-02
申请号:US16737869
申请日:2020-01-08
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chao-Wen Shih , Min-Chien Hsiao , Sung-Feng Yeh , Tzuan-Horng Liu , Chuan-An Cheng
IPC: H01L25/065 , H01L23/48 , H01L25/00 , H01L23/31
Abstract: A semiconductor structure includes a stacked structure. The stacked structure includes a first semiconductor die and a second semiconductor die. The first semiconductor die includes a first semiconductor substrate having a first active surface and a first back surface opposite to the first active surface. The second semiconductor die is over the first semiconductor die, and includes a second semiconductor substrate having a second active surface and a second back surface opposite to the second active surface. The second semiconductor die is bonded to the first semiconductor die through joining the second active surface to the first back surface at a first hybrid bonding interface along a vertical direction. Along a lateral direction, a first dimension of the first semiconductor die is greater than a second dimension of the second semiconductor die.
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