Abstract:
A new and improved line scan camera achieves the proper framing of the image field of view by using a first test card to calibrate the true bottom and leading edge portions of the test card which simulate the true bottom and leading portions of an article being scanned or photographed. Still further, the architecture of the electronic chip incorporated within the charge coupled device (CCD) of the camera effectively divides the linear array of pixels into a plurality of channels, and amplifier gain and black offset adjustments are made with respect to exposure levels, characteristic of the pixels disposed at the channel boundaries, under different degrees of input whiteness signals applied to a test card of a predetermined color shade, so as to achieve channel-to-channel seam matching. Subsequently, correction factors are effectively superimposed upon substantially all of the exposure levels characteristic of substantially all of the pixels comprising the line scan of the line scan camera such that true uniform exposure levels are in fact achieved.
Abstract:
An apparatus processes a video image. The apparatus includes an imaging device, a frame grabber device, and a host computer. The imaging device (20) produces a gray level image representing the video image. The frame grabber device conducts preprocessing functions on the gray level image and produces a plurality of image types from the gray level image. The host computer has a memory for storing the plurality of image types. The plurality of image types are transferred directly from the frame grabber device to the memory of the host computer.
Abstract:
A method or technique of operating the LED illumination system within a line scan camera comprises the operation of the LED illumination sources at a relatively high gain control level, less than the one hundred percent maximum or acceptable gain level, and a correspondingly reduced duty cycle level, which is less than one hundred percent (100%), so as to effectively reduce the aging of the LEDs and thereby achieve extended service lives for the LEDs. As the LEDs age with usage, whereby their luminosity levels degrade, the duty cycle percentage level is progressively increased until a maximum output or one hundred percent duty cycle percentage level is reached at which time the gain control percentage is progressively increased up until the maximum acceptable gain percentage level. An end-of-life prediction technique or routine is also capable of being derived from the progressively increased gain control percentages so as to enable the replacement of the LED illumination sources at appropriate times.
Abstract:
A line scan camera comprises a printed circuit board upon which a charge-coupled device (CCD) is mounted. A lens component is fixed within a lens mount, and the base of the lens mount is adjustably mounted upon an optical bench. Calibration devices adjustably interconnect the lens mount to the printed circuit board and to the optical bench so as to calibrate the positional location of the lens component relative to the charge-coupled device (CCD) and to an object plane past which objects to be scanned and photographed are conveyed. In this manner, the focus distance defined between the lens component and the charge-coupled device (CCD) as well as the focal distance defined between the lens component and the object plane are fixed and do not need any further calibration. The object plane is defined upon the front surface of a sealed housing enclosure and all of the components are disposed within the housing enclosure so as to prevent dust and contaminants from collecting upon the optical components. LED arrays are disposed within the front of the housing so as to illuminate and properly expose the objects conveyed past the object plane. A positive pressure differential is also created within the sealed housing enclosure so as to prevent the ingress of dust and contaminants into the housing enclosure.
Abstract:
A line scan camera comprises a printed circuit board upon which a charge-coupled device (CCD) is mounted. A lens component is fixed within a lens mount, and the base of the lens mount is adjustably mounted upon an optical bench. Calibration devices adjustably interconnect the lens mount to the printed circuit board and to the optical bench so as to calibrate the positional location of the lens component relative to the charge-coupled device (CCD) and to an object plane past which objects to be scanned and photographed are conveyed. In this manner, the focus distance defined between the lens component and the charge-coupled device (CCD) as well as the focal distance defined between the lens component and the object plane are fixed and do not need any further calibration. The object plane is defined upon the front surface of a sealed housing enclosure and all of the components are disposed within the housing enclosure so as to prevent dust and contaminants from collecting upon the optical components. LED arrays are disposed within the front of the housing so as to illuminate and properly expose the objects conveyed past the object plane. A positive pressure differential is also created within the sealed housing enclosure so as to prevent the ingress of dust and contaminants into the housing enclosure.