公开(公告)号：US07727594B2

公开(公告)日：2010-06-01

申请号：US12015246

申请日：2008-01-16

Applicant: Kazuhiro Shimoda ,  Kyohei Yoshimura ,  Nobuo Hamamoto

Inventor： Kazuhiro Shimoda ,  Kyohei Yoshimura ,  Nobuo Hamamoto

IPC: B05D3/04

CPC classification number: F26B13/10

Abstract: According to the drying method and apparatus of the present invention, at first, the coated film on one end side of the support is more quickly dried than that on the other end side, because drying air is supplied from one end side of the support. Subsequently, the coated film on the other end side of the support is more quickly dried than that on one end side, because drying air is supplied from the other end side of the support. Accordingly, the method and the apparatus can diminish a difference between drying rates in on one end side and in the other end side of the long support, in the whole drying zone. Thus, the method and the apparatus can uniformly dry the support and inhibit the production of a dry spot.

Abstract translation: 根据本发明的干燥方法和装置，首先，由于从支撑体的一端侧供给干燥空气，所以在支撑体的一端侧的涂膜比另一端更加干燥。 随后，由于从支撑体的另一端侧供给干燥空气，所以在支撑体的另一端侧的涂膜比一端侧的涂膜更快干燥。 因此，该方法和装置可以在整个干燥区域中减少长支撑体的一端侧和另一端侧的干燥速度之间的差异。 因此，该方法和装置可以均匀地干燥载体并抑制干斑的产生。

公开(公告)号：US07722930B2

公开(公告)日：2010-05-25

申请号：US11971516

申请日：2008-01-09

Applicant: Kazuhiro Shimoda ,  Nobuo Hamamoto ,  Yasunaga Harabe

Inventor： Kazuhiro Shimoda ,  Nobuo Hamamoto ,  Yasunaga Harabe

IPC: B05D3/04

CPC classification number: B05D3/0473 ,  B05D3/0209 ,  B05D7/04 ,  B05D2252/02 ,  F26B3/283 ,  F26B13/10 ,  F26B21/12

Abstract: In a drying method of an aspect of the present invention, drying steps are conducted immediately after coating in a drying zone, and during the execution of drying by blowing the one-way flow drying wind flowing from one edge side to another edge side in the width direction of the continuous support, the windless drying step is conducted in a windless drying zone provided in the drying zone where the drying wind is not blown.

Abstract translation: 在本发明的一个方面的干燥方法中，干燥步骤是在干燥区域中涂布之后立即进行的，并且在进行干燥的过程中，通过吹送从一个边缘侧流向另一边缘侧的单向流动干燥风， 连续支撑件的宽度方向，无风干燥步骤在设置在干燥风不被吹送的干燥区域的无风干燥区域中进行。

公开(公告)号：US08999900B2

公开(公告)日：2015-04-07

申请号：US11883746

申请日：2006-02-09

Applicant: Sumio Iida ,  Masami Imamura ,  Yuuji Tanaka ,  Kazuhiro Shimoda ,  Hirofumi Hori ,  Akira Motoki ,  Shizuo Mori

Inventor： Sumio Iida ,  Masami Imamura ,  Yuuji Tanaka ,  Kazuhiro Shimoda ,  Hirofumi Hori ,  Akira Motoki ,  Shizuo Mori

IPC: C10M173/00 ,  C10M125/26 ,  C10M173/02

CPC classification number: C10M125/26 ,  C10M173/02 ,  C10M2201/062 ,  C10M2201/081 ,  C10M2201/085 ,  C10M2201/087 ,  C10M2201/102 ,  C10M2207/021 ,  C10M2207/121 ,  C10M2207/122 ,  C10M2207/124 ,  C10M2207/126 ,  C10M2207/127 ,  C10M2209/084 ,  C10M2209/12 ,  C10M2215/02 ,  C10M2215/042 ,  C10N2210/02 ,  C10N2210/03 ,  C10N2230/06 ,  C10N2240/403 ,  C10N2240/404

Abstract: The present invention provide a two-component anti-seizure agent for hot metal working process comprising the first aqueous solution and the second aqueous solution, wherein the first aqueous solution contains 10˜30 mass % of sodium silicate equivalent to anhydride to 100 mass % of total mass of the first aqueous solution, and the second aqueous solution contains at least one kind selected from a group consisting of: an organic acid and water-soluble amine salts thereof, an inorganic acid and water-soluble amine salts thereof, a water-soluble amine, a water-soluble alcohol, and a water-soluble metal chloride. When the two-component anti-seizure agent is applied onto disk-roll type guide shoes, it can be provided and maintained on the circumferential surface of the disk-roll type guide shoes without washed away by rolls' cooling water. Thereby, the anti-seizure agent does not adhere to rolls and the rolls and a pipe material do not cause slippage each other. Thus, it is capable to carry out piercing-rolling of the pipe material.

Abstract translation: 本发明提供了一种包含第一水溶液和第二水溶液的双组分防咬住剂，其中第一水溶液含有10〜30质量％的与酸酐相当的硅酸钠至100质量％ 第一水溶液的总质量和第二水溶液含有选自下列的至少一种：有机酸及其水溶性胺盐，无机酸及其水溶性胺盐，水溶性胺盐， 可溶性胺，水溶性醇和水溶性金属氯化物。 当将双组分防发泡剂施加到盘式导向鞋上时，可以在卷辊式导向板的圆周表面上提供和保持，而不会被辊的冷却水冲走。 因此，防咬住剂不粘附在辊上，并且辊和管材不会引起彼此的滑动。 因此，能够进行管材的穿孔轧制。

公开(公告)号：US08784581B2

公开(公告)日：2014-07-22

申请号：US11643823

申请日：2006-12-22

Applicant: Masaaki Igarashi ,  Kazuhiro Shimoda ,  Tomio Yamakawa ,  Hisashi Amaya

Inventor： Masaaki Igarashi ,  Kazuhiro Shimoda ,  Tomio Yamakawa ,  Hisashi Amaya

IPC: C21D8/10 ,  C22C38/00 ,  C22C38/04

CPC classification number: C22F1/10 ,  B21B23/00 ,  C21D8/10 ,  C22C19/055 ,  C22C38/02 ,  C22C38/04 ,  C22C38/42 ,  C22C38/44

Abstract: An Fe—Ni alloy pipe stock containing, by mass %, C≦0.04%, Si≦0.50%, Mn: 0.01 to 6.0%, P≦0.03%, S≦0.01%, Cr: 20 to 30%, Ni: 30 to 45%, Mo: 0 to 10%, W: 0 to 20%, with Mo(%)+0.5W(%): more than 1.5% to not more than 10%, Cu: 0.01 to 1.5%, Al≦0.01% and N: 0.0005 to 0.20%, and the balance being Fe, with 1440−6000P−100S−2000C≧1300, Ni+10(Mo+0.5W)+100N≦120, (Ni−35)+10(N−0.1)−2(Cr−25)−5(Mo+0.5W−3)+8≧0, can be manufactured into a seamless pipe by use of a Mannesmann piercing and rolling mill because of its excellent inner surface properties. The resulting seamless pipe has excellent mechanical properties and moreover has excellent corrosion resistance in a sour gas environment.

Abstract translation: 一种Fe-Ni合金管材，以质量％计含有C％，0.04％，Si＆NlE; 0.50％，Mn：0.01〜6.0％，P＆lt; L; 0.03％，S＆NlE; 0.01％，Cr：20〜30％，Ni：30 〜45％，Mo：0〜10％，W：0〜20％，Mo（％）+ 0.5W（％）：大于1.5％以上10％以下，Cu：0.01〜1.5％ 0.01％，N：0.0005〜0.20％，余量为Fe，1440-6000P-100S-2000C≥300，Ni + 10（Mo + 0.5W）+ 100N＆NlE; 120，（Ni-35）+10 -0.1）-2（Cr-25）-5（Mo + 0.5W-3）+8≥0可由Mannesmann穿孔轧机制成无缝管，因为其内表面性能优异。 所得到的无缝管具有优异的机械性能，并且在酸性气体环境中具有优异的耐腐蚀性。

公开(公告)号：US20130255342A1

公开(公告)日：2013-10-03

申请号：US13991635

申请日：2011-12-06

Applicant: Kenichi Saitou ,  Kazuhiro Shimoda ,  Tomio Yamakawa

Inventor： Kenichi Saitou ,  Kazuhiro Shimoda ,  Tomio Yamakawa

IPC: B21B21/02

CPC classification number: B21B21/02 ,  B21B19/04 ,  B21B25/00 ,  B21B2261/08 ,  B21B2261/10

Abstract: By using a piercing mill that includes a pusher on the entrance side, a plug on the exit side along a pass line, and a plurality of angled rolls as being provided around the plug so as face to each other, in the case where the maximum diameter of an unsound region consisting of center segregation and porosity in a cross section of a billet is d [mm], piercing-rolling is performed under the condition that the plug nose rolling reduction ratio (TDF) expressed by Formula (1) satisfies Formula (2). TDF=(Bd−D1)/Bd  (1) TDF≦−0.50×(d/Bd)+0.06  (6) In Formulae (1) and (2), Bd is the billet diameter [mm], and D1 is the opening [mm] between the angled rolls at the plug nose position. Thereby, when piercing-rolling is performed, the occurrence of an inner surface flaw attributable to the center segregation and porosity in the billet can be prevented reliably.

Abstract translation: 通过使用包括在入口侧的推动器的穿孔机，沿着通行线的出口侧的塞子和在插头周围设置成彼此面对的多个成角度的辊，在最大值 在坯料的横截面中由中心偏析和孔隙率组成的不固定区域的直径为d [mm]，在由式（1）表示的塞子前端滚动压下率（TDF）满足公式的条件下进行穿孔轧制 （2）。 TDF =（Bd-D1）/ Bd（1）TDF@-0.50×（d / Bd）+0.06（6）在公式（1）和（2）中，Bd是坯料直径[mm]，D1是 在插头前端位置的成角度的卷轴之间打开[mm]。 因此，当进行穿孔轧制时，可以可靠地防止由于中心偏析引起的内表面缺陷的发生和坯料中的孔隙率的发生。

公开(公告)号：US08020421B2

公开(公告)日：2011-09-20

申请号：US12685869

申请日：2010-01-12

Applicant: Tomio Yamakawa ,  Kazuhiro Shimoda

Inventor： Tomio Yamakawa ,  Kazuhiro Shimoda

IPC: B21B19/04

CPC classification number: B21B19/04 ,  B21B23/00 ,  B21B39/06 ,  B21B2261/08 ,  B21B2261/10

Abstract: A pusher device 4 includes a cylinder device 30 and a pusher mandrel 34. The cylinder device 30 includes a cylinder shaft 32. The pusher mandrel 34 is attached to the tip end of the cylinder shaft 32. The tip end of the pusher mandrel 34 is abutted against the rear end of a billet 20. The cross sectional area Sp of the pusher mandrel 34 and the cross sectional area Sb of the billet 20 satisfy Expression (1). The length Lp of the pusher mandrel 34 and the cross sectional area Sp of the pusher mandrel 34 satisfy Expression (2). The moving distance Lc of the tip end of the cylinder shaft 32 during piercing and rolling and the outer diameter Dc of the cylinder shaft 32 satisfy Expression (3). Therefore, the pusher device 4 can restrain the wall thickness deviation of the tip end part of a produced hollow shell. 0.3≦Sp/Sb  (1) Lp/Sp≦1.2  (2) Lc/Dc≦45  (3)

Abstract translation: 推动装置4包括气缸装置30和推动心轴34.气缸装置30包括气缸轴32.推动心轴34附接到气缸轴32的末端。推动心轴34的尖端是 抵靠坯料20的后端。挤压心轴34的截面面积Sp和坯料20的横截面积Sb满足式（1）。 推动心轴34的长度Lp和推动心轴34的横截面面积Sp满足式（2）。 穿孔轧制时的圆筒轴32的前端的移动距离Lc和圆筒轴32的外径Dc满足式（3）。 因此，推动装置4能够抑制制造的中空壳的前端部的壁厚偏差。 0.3＆nlE; Sp / Sb（1）Lp / Sp＆nlE; 1.2（2）Lc / Dc＆nlE; 45（3）

公开(公告)号：US20100050723A1

公开(公告)日：2010-03-04

申请号：US12490857

申请日：2009-06-24

Applicant: Yasuyoshi Hidaka ,  Kazuhiro Shimoda ,  Kouji Nakaike ,  Naoya Hirase ,  Yasuto Higashida ,  Takateru Inage ,  Jyun Nagakita ,  Masaharu Nakamori ,  Fumihito Yoshikawa ,  Yoshihiko Hayashi ,  Takayuki Aisaka

Inventor： Yasuyoshi Hidaka ,  Kazuhiro Shimoda ,  Kouji Nakaike ,  Naoya Hirase ,  Yasuto Higashida ,  Takateru Inage ,  Jyun Nagakita ,  Masaharu Nakamori ,  Fumihito Yoshikawa ,  Yoshihiko Hayashi ,  Takayuki Aisaka

IPC: B21B25/00 ,  B23P23/00 ,  B23P6/00

CPC classification number: C23C4/12 ,  B21B25/00 ,  B21B25/04 ,  B21B25/06 ,  C23C4/00 ,  C23C4/02 ,  C23C4/11 ,  C23C4/131 ,  Y10T29/49723 ,  Y10T29/5137

Abstract: A piercing and rolling plug has a film composed of oxides such as Fe3O4 and FeO and Fe (metal) as being formed on the surface of the base metal by electric arc spraying using an iron wire whose main component is Fe and, owing to this film, a plug excellent in heat-shielding and seizure-preventing effects can be realized and the lifetime of the plug can be prolonged. Further, in regenerating this plug, a film can be re-formed via the steps of shot blasting of the as-used plug in piercing and rolling and electric arc spraying in that order; thus, it is possible to regenerate the plug at low cost and in a short period of time.

Abstract translation: 穿孔滚动塞具有由氧化物如Fe 3 O 4和FeO和Fe（金属）构成的膜，其通过使用主要成分为Fe的铁丝通过电弧喷涂形成在母材表面上，并且由于该膜 能够实现优良的隔热防止效果的塞子，延长塞子的使用寿命。 此外，在再生该插头时，可以通过以下步骤重新形成薄膜：依次进行穿孔和滚压以及电弧喷涂中使用的插头的喷丸处理; 因此，可以在低成本和短时间内再生插头。

公开(公告)号：US07536888B2

公开(公告)日：2009-05-26

申请号：US12213192

申请日：2008-06-16

Applicant: Tomio Yamakawa ,  Kazuhiro Shimoda

Inventor： Tomio Yamakawa ,  Kazuhiro Shimoda

IPC: B21B19/04

CPC classification number: B21B19/04 ,  B21B27/024 ,  B21B27/025 ,  B21B2261/08 ,  B21B2267/02 ,  B21B2267/06 ,  B21B2275/04 ,  B21B2275/06

Abstract: A high quality hollow shell in which the occurrence of internal surface flaws caused by the rotary forging effect and/or shear deformation is prevented by suppressing the rotary forging frequency and shear deformation in a transient region at the stage of billet gripping and a worsening of thickness deviations in the top portion of the hollow shell is also prevented is reliably produced with preventing miss-rolling such as incomplete billet gripping and troubles in bottom withdrawal and an increase in the outer diameter of the hollow shell in the bottom portion. A billet is pierced while being rotated and advanced to produce a hollow shell, from which a seamless tube is finally manufactured, using a pair of skew rolls, a pair of disk rolls, and a plug under such conditions that each of the ratio (Dg/d) of the diameter Dg of the gorge portion of the skew rolls and the outer diameter d of the billet, the ratio (Dd/d) of the diameter Dd of the groove bottom of the disk rolls and the outer diameter d of the billet, the ratio (Dd/Dg) of the diameter Dg and the diameter Dd, the inlet face angle θ1 of the skew rolls, and the square root of the product (Ns×Df)0.5 of the rotational frequency Ns of the billet in a transient (non-steady state) region when billet gripping and the reduction ratio Df of the outer diameter of the billet satisfies a prescribed equation.

Abstract translation: 通过抑制在坯料夹持阶段的过渡区域中的旋转锻造频率和剪切变形以及厚度变差来防止由旋转锻造效应和/或剪切变形引起的内表面缺陷的发生的高质量中空壳体 通过防止诸如不完全的坯料夹紧和底部抽出的麻烦以及底部的中空壳的外径的增加等错失，可靠地制造中空壳的顶部的偏差。 在转动和推进的同时，使钢坯在被旋转和推进的情况下被刺穿以产生中空的外壳，最后制造无缝管，在这样的条件下，使用一对歪斜辊，一对圆盘辊和塞子，每个比例（Dg / d）歪斜辊的峡谷部分的直径Dg和坯料的外径d，圆盘辊的槽底的直径Dd与外径d的比（Dd / d） 坯料，直径Dg的比率（Dd / Dg）和直径Dd，偏斜辊的入口面角度θ1和产品的平方根（NsxDf）0.5在短暂的坯料中的转速Ns （非稳定状态）区域，并且坯料外径的压下率Df满足规定的等式。

公开(公告)号：US07506526B2

公开(公告)日：2009-03-24

申请号：US12010303

申请日：2008-01-23

Applicant: Tomio Yamakawa ,  Kazuhiro Shimoda

Inventor： Tomio Yamakawa ,  Kazuhiro Shimoda

IPC: B21B19/04

CPC classification number: B21B25/06 ,  B21B25/00

Abstract: The present invention provides a seamless tube piercing/rolling plug and a seamless tube producing method in which piercing/rolling is performed with an inclined rotary piercing mill while the seamless tube piercing/rolling plug is used as a piercing tool. The seamless tube piercing/rolling plug is used while a front part and a rear part of the split plug are held as an integral plug, at least the front part is made of low alloy steel, and oxide films are formed on surfaces of the front part and rear part. The present invention also provides a seamless tube piercing/rolling apparatus and a seamless tube producing method in which the front part and/or rear part is replaceable in a tube making process line using the seamless tube piercing/rolling apparatus. In the seamless tube piercing/rolling apparatus, the front part and rear part are held as the integral plug, the front part and/or rear part is removably mounted, a mandrel bar holding the plug goes through the rear part, and the mandrel bar is coupled with the front part. It is preferable that a thickness of the oxide film formed in the front part be set to 200 μm or more while the oxide film formed in the front part is thicker than the oxide film formed in the rear part. Even if a hard working material is pierced/rolled, a seam defect and inside surface defects are eliminated, and excellent life-time of plug and excellent plug cost per production quantity can be achieved.

Abstract translation: 本发明提供了一种无缝管穿孔/滚压塞和无缝管制造方法，其中在使用无缝管穿孔/滚塞作为穿孔工具的同时，用倾斜的旋转穿孔机进行穿孔/轧制。 使用无缝管穿刺/滚压塞，而分离塞的前部和后部被保持为整体塞，至少前部由低合金钢制成，并且氧化膜形成在前表面 部分和后部。 本发明还提供了一种无缝管穿孔/轧制装置和无缝管制造方法，其中使用无缝管穿孔机可以在管制造线中替换前部和/或后部。 在无缝管穿刺/轧制装置中，前部和后部被保持为一体式塞子，前部和/或后部可拆卸地安装，保持插头的芯棒穿过后部，并且芯棒 与前部相结合。 优选的是，形成在前部的氧化膜的厚度设定为200μm以上，而在前部形成的氧化膜比形成在后部的氧化膜厚。 即使硬质材料被刺穿/轧制，也可以消除接缝缺陷和内表面缺陷，并且可以实现优异的插头寿命和优异的插头成本。

公开(公告)号：US20090064748A1

公开(公告)日：2009-03-12

申请号：US12213192

申请日：2008-06-16

Applicant: Tomio Yamakawa ,  Kazuhiro Shimoda

Inventor： Tomio Yamakawa ,  Kazuhiro Shimoda

IPC: B21B19/06

CPC classification number: B21B19/04 ,  B21B27/024 ,  B21B27/025 ,  B21B2261/08 ,  B21B2267/02 ,  B21B2267/06 ,  B21B2275/04 ,  B21B2275/06

Abstract: A high quality hollow shell in which the occurrence of internal surface flaws caused by the rotary forging effect and/or shear deformation is prevented by suppressing the rotary forging frequency and shear deformation in a transient region at the stage of billet gripping and a worsening of thickness deviations in the top portion of the hollow shell is also prevented is reliably produced with preventing miss-rolling such as incomplete billet gripping and troubles in bottom withdrawal and an increase in the outer diameter of the hollow shell in the bottom portion. A billet is pierced while being rotated and advanced to produce a hollow shell, from which a seamless tube is finally manufactured, using a pair of skew rolls, a pair of disk rolls, and a plug under such conditions that each of the ratio (Dg/d) of the diameter Dg of the gorge portion of the skew rolls and the outer diameter d of the billet, the ratio (Dd/d) of the diameter Dd of the groove bottom of the disk rolls and the outer diameter d of the billet, the ratio (Dd/Dg) of the diameter Dg and the diameter Dd, the inlet face angle θ1 of the skew rolls, and the square root of the product (Ns×Df)0.5 of the rotational frequency Ns of the billet in a transient (non-steady state) region when billet gripping and the reduction ratio Df of the outer diameter of the billet satisfies a prescribed equation.