Abstract:
A composite material is disclosed which includes a plastic layer formed on a layer of metal. The metal layer includes pores into which an adhesive is introduced. The plastic layer is injection molded onto the metal layer so as to contact the adhesive in the pores. The plastic layer is thus bonded to the metal layer.
Abstract:
An electronic device may be provided with electronic device structures such as housing structures, antenna structures, printed circuits, and structures associated with electrical components. The structures may be attached to each other using adhesive. A liquid pressure sensitive adhesive precursor material is deposited onto one or more surfaces of structures to be bonded. Light or heat can be applied to cure the liquid adhesive material and form pressure sensitive adhesive layers. During curing, chemical bonds are formed between the adhesive material and the structures. Assembly equipment may press the structures together to form pressure sensitive adhesive bonds that can be reworked without disturbing the chemically bonded portions of the adhesive material. The pressure sensitive adhesive may include conductive particles for forming conductive paths.
Abstract:
A composite material is disclosed which includes a plastic layer formed on a layer of metal. The metal layer includes pores into which an adhesive is introduced. The plastic layer is injection molded onto the metal layer so as to contact the adhesive in the pores. The plastic layer is thus bonded to the metal layer.
Abstract:
An electronic device may include electronic device structures that are attached with a moisture and light curable adhesive. To assemble the electronic device, adhesive may be dispensed onto a first electronic device structure. An attachment structure may then be used to attach a second electronic device structure to the first electronic device structure. The electronic device may be tested with testing equipment. If the electronic device needs to be reworked, a separation tool may be used to separate the first and second electronic device structures. After separating the structures, residual moisture and light curable adhesive on the structures may be exposed to light to ensure that the moisture and light curable adhesive is fully cured. The moisture and light curable adhesive may then be removed without leaving any residue on the electronic device housing structures. The electronic device structures may include an electronic device housing and a cover glass.
Abstract:
An electronic device having a display assembly is disclosed. Several layers may combine to form the display assembly. For example, the display assembly may include a touch sensitive layer (or touch detection layer), a display layer that present visual information, and a force sensitive layer (or force detection layer). The display layer may include a bend or curve that allows a portion of the display layer to bend around the force sensitive layer. Also, the connectors (that provide electrical and mechanical connections) may be positioned at different locations of the layers. For example, the display layer may include a connector on a first edge region, and the force sensitive layer may include a connector on a second edge region that is perpendicular, or at least substantially perpendicular, to the first edge region. By positioning the connectors on perpendicular edge regions, the display assembly may reduce its footprint.
Abstract:
An environmental seal is formed around a square sensor disposed beneath a circular button cap within a button assembly. The button assembly includes shelf portions each extending separately into the interior of the assembly from a sidewall of the assembly. Portions of the sidewall are exposed between the shelf portions large enough to permit the four corners of the square sensor to contact the sidewall. The button cap is set above the sensor, resting upon the shelf portions. A first sealant bonds the top faces of the shelf portions to the bottom of the button cap. A second sealant bonds the edges of the sidewall to the corners of the sensor. The second sealant interfaces with the first sealant to form a complete environmental seal.
Abstract:
An electronic device may be provided with electronic device structures such as housing structures, antenna structures, printed circuits, and structures associated with electrical components. The structures may be attached to each other using adhesive. A liquid pressure sensitive adhesive precursor material is deposited onto one or more surfaces of structures to be bonded. Light or heat can be applied to cure the liquid adhesive material and form pressure sensitive adhesive layers. During curing, chemical bonds are formed between the adhesive material and the structures. Assembly equipment may press the structures together to form pressure sensitive adhesive bonds that can be reworked without disturbing the chemically bonded portions of the adhesive material. The pressure sensitive adhesive may include conductive particles for forming conductive paths.
Abstract:
A heat-debonding adhesive member is provided. The heat-debonding adhesive member attaches electronic device components such as a battery and a housing together. The heat-debonding adhesive includes a heat-generating layer that generates heat for debonding structures that are attached together using the adhesive member. The heat-generating layer includes a conductive layer that generates heat when a current flows through the conductive layer. The heat-debonding adhesive includes additional adhesive layers such as a voided polymer film having air-filled voids and one or more pressure-sensitive adhesive layers. A debonding tool provides current to conductive contacts on the conductive layer for generating heat in the heat-generating layer when it is desired to debond the structures that are attached together using the adhesive member.
Abstract:
An environmental seal is formed around a square sensor disposed beneath a circular button cap within a button assembly. The button assembly includes shelf portions each extending separately into the interior of the assembly from a sidewall of the assembly. Portions of the sidewall are exposed between the shelf portions large enough to permit the four corners of the square sensor to contact the sidewall. The button cap is set above the sensor, resting upon the shelf portions. A first sealant bonds the top faces of the shelf portions to the bottom of the button cap. A second sealant bonds the edges of the sidewall to the corners of the sensor. The second sealant interfaces with the first sealant to form a complete environmental seal.
Abstract:
Double-sided reworkable pressure sensitive adhesive tape joins electronic device structures. The reworkable pressure sensitive adhesive tape has a pair of polymer carrier layers that are attached to each other using a thermoplastic adhesive. Opposing outer surfaces of the carrier layers are coated with pressure sensitive adhesive. The thermoplastic material that is used in attaching the carriers to each has a softening temperature that allows the thermoplastic material to be softened without significantly softening the carrier layers. When the thermoplastic material is softened, the structures that have been joined using the tape may be separated from each other. This divides the tape into two tape remnants. After cooling the tape remnants to restore cohesive strength to the pressure sensitive adhesive, the tape remnants can be cleanly peeled away from the structures. Additional reworkable tape may then be used to reattach the structures.