Method and apparatus for casting molten materials using phase-change material

    公开(公告)号:US06635197B2

    公开(公告)日:2003-10-21

    申请号:US09891117

    申请日:2001-06-25

    CPC classification number: C06B21/005 F42B33/0214 Y10S425/245

    Abstract: A method and apparatus for casting a molten material using a phase-change material. A funnel means is provided that includes a reservoir containing a phase-change material. The funnel means is used in conjunction with a mold. The phase-change material is heated to a temperature above its melting point. A molten material is poured into the mold, and an excess amount of the molten material is retained in the funnel means after the mold is filled. The latent heat of fusion of the phase-change material provides heat to the funnel means as the phase-change material changes from a liquid to a solid. The heat from the phase-change material maintains the temperature of the molten material within the funnel above its melting point as the molten material within the mold begins to solidify and contract, thereby permitting the excess material within the funnel means to feed into the mold and fill any voids or porosities formed by the contraction of the material within the mold. The funnel means may also include a neck-engaging portion in thermal contact with the phase-change material for engaging an upper, or neck, portion of the mold to maintain molten material contained within that portion above its melting temperature for an extended period of time. The apparatus and method are particularly well suited for use in casting explosive projectile shells.

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